Liquid crystal display device comprising a mounting portion located in a circumference area for mounting a signal source and method of manufacturing the same
View Patent ↗A first organic insulating film is arranged on a first substrate in a circumference area outside an active area. A mounting portion is located in the circumference area for mounting a signal source. A second organic insulating film is formed on a second substrate in the circumference area so as to face the first substrate. The second substrate exposes the mounting portion. A seal material is arranged between the first organic insulating film and the second organic insulating film to attach the first substrate and the second substrate. A resin layer is arranged between the first organic insulating film and the second organic insulating film in the circumference area, and formed in a rectangular frame shape including four linear ends. An end along the mounting portion is formed broadly than other ends.
1. A liquid crystal display device, comprising:
a first substrate including;
a first insulating substrate,
a first organic insulating film arranged on the first insulating substrate in a circumference area outside an active area for displaying images, and
a mounting portion located in the circumference area for mounting a signal source,
a second substrate including;
a second insulating substrate, and
a second organic insulating film formed on the second insulating substrate in the circumference area so as to face the first substrate,
the second substrate exposing the mounting portion,
a seal material arranged between the first organic insulating film and the second organic insulating film to attach the first substrate and the second substrate;
a resin layer arranged between the first organic insulating film and the second organic insulating film in the circumference area, and formed in a rectangular frame shape including four linear ends, wherein an end along the mounting portion is formed broadly than other ends; and
a liquid crystal layer held in a gap surrounded with the seal material between the first substrate and the second substrate.
2. The liquid crystal display device according to claim 1 , wherein the seal material is arranged between the first organic insulating film and the resin layer or between the second organic insulating film and the resin layer.
3. The liquid crystal display device according to claim 2 , wherein an outside end surface of the seal material along the mounting portion is located in a position apart from a substrate end of the second substrate toward the active area side.
4. The liquid crystal display device according to claim 1 , further comprising a pillar-shaped spacer in the circumference area wherein,
the pillar-shaped spacer is located in the seal material apart from the resin layer and adjacent to the active area between the first organic insulating film and the second organic insulating film.
5. A liquid crystal display device, comprising:
a first substrate including;
a first insulating substrate,
a first organic insulating film arranged on the first insulating substrate in a circumference area outside an active area for displaying images, and
a mounting portion located in the circumference area for mounting a signal source,
a second substrate including;
a second insulating substrate, and
a second organic insulating film formed on the second insulating substrate in the circumference area so as to face the first substrate,
the second substrate exposing the mounting portion,
a resin layer arranged between the first organic insulating film and the second organic insulating film adjacent to a substrate end of the second substrate, and formed in a rectangular frame shape,
a seal material arranged between the first organic insulating film and the second organic insulating film to attach the first substrate and the second substrate; and
a liquid crystal layer held in a gap surrounded with the seal material between the first substrate and the second substrate,
wherein a space in which the seal material does not intervene is formed along the mounting portion between the first organic insulating film and the resin layer or between the second organic insulating film and the resin layer in a position where the first substrate faces the second substrate.
6. The liquid crystal display device according to claim 5 , further comprising a pillar-shaped spacer in the circumference area wherein,
the pillar-shaped spacer is located in the seal material apart from the resin layer and adjacent to the active area between the first organic insulating film and the second organic insulating film.
7. The liquid crystal display device according to claim 6 , wherein a first concave portion is formed between the resin layer and the pillar-shaped spacer in the first organic insulating film.
8. The liquid crystal display device according to claim 7 , wherein a second concave portion is formed facing the first concave portion in the second organic insulating film.
9. A liquid crystal display device, comprising:
a first substrate including;
a first insulating substrate,
a first organic insulating film arranged on the first insulating substrate in a circumference area outside an active area for displaying images, and
a mounting portion located in the circumference area for mounting a signal source,
a second substrate including;
a second insulating substrate, and
a second organic insulating film formed on the second insulating substrate in the circumference area so as to face the first substrate,
the second substrate exposing the mounting portion,
a seal material arranged between the first organic insulating film and the second organic insulating film to attach the first substrate and the second substrate;
a resin layer arranged between the first organic insulating film and the second organic insulating film adjacent to a substrate end of the second substrate in the circumference area, and formed in a rectangular frame shape including four linear ends, wherein an end along the mounting portion is formed broadly than other ends; and
a liquid crystal layer held in a gap surrounded with the seal material between the first substrate and the second substrate,
wherein a space in which the seal material does not intervene is formed along the mounting portion between the first organic insulating film and the resin layer or between the second organic insulating film and the resin layer in a position where the first substrate faces the second substrate.
10. The liquid crystal display device according to claim 9 , further comprising a pillar-shaped spacer in the circumference area, wherein the pillar-shaped spacer is located in the seal material apart from the resin layer and adjacent to the active area between the first organic insulating film and the second organic insulating film.
11. The liquid crystal display device according to claim 10 , wherein a first concave portion is formed between the resin layer and the pillar-shaped spacer in the first organic insulating film.
12. The liquid crystal display device according to claim 11 , wherein a second concave portion is formed facing the first concave portion in the second organic insulating film.
13. A method of manufacturing a liquid crystal display device, comprising the steps:
preparing a first mother substrate including a plurality of array substrates, each array substrate including a first organic insulating film arranged in a circumference area outside an active area for displaying images, and a mounting portion located in the circumference area for mounting a signal source;
preparing a second mother substrate including a plurality of counter substrates, each counter substrate including a second organic insulating film in the circumference area;
arranging a seal material between the first organic insulating film and the second organic insulating film to attach the first mother substrate and the second mother substrate;
forming a resin layer on the array substrate or the counter substrate in a rectangular frame shape including four linear ends in the circumference area, wherein an end along the mounting portion for mounting a signal source is formed broadly than other ends;
attaching the first mother substrate and the second mother substrate;
forming a liquid crystal layer held in a gap surrounded with the seal material between the array substrate and the counter substrate, and
cutting down the first and second mother substrates along cutting lines to separate the respective array substrates and the counter substrates,
wherein a space in which the seal material does not intervene is formed along the mounting portion between the first organic insulating film and the resin layer or between the second organic insulating film and the resin layer in a position where the first substrate faces the second substrate.
14. The method of manufacturing a liquid crystal display device according to claim 13 , further comprising a pillar-shaped spacer in the circumference area, wherein
the pillar-shaped spacer is located in the seal material apart from the resin layer and adjacent to the active area between the first organic insulating film and the second organic insulating film.
15. The method of manufacturing a liquid crystal display device according to claim 14 , wherein a first concave portion is formed between the resin layer and the pillar-shaped spacer in the first organic insulating film.
16. The method of manufacturing the liquid crystal display device according to claim 15 , wherein a second concave portion is formed facing the first concave portion in the second organic insulating film.