Even heating microwavable container
View Patent ↗A construct for heating a food item in a microwave oven includes a base, a wall extending upwardly from the base, a microwave energy shielding element overlying at least a portion of the wall, and a microwave energy diffusing element circumscribed by the microwave energy shielding element. The microwave energy diffusing element includes a plurality of microwave energy reflective elements within a microwave energy transparent area.
1. A microwave heating construct, comprising:
a base; and
an upstanding wall comprising:
a microwave energy shielding element, and
a microwave energy diffuser element comprising:
a microwave energy transparent area circumscribed by the microwave energy shielding element, and
a plurality of microwave energy reflective elements spaced apart from one another and positioned in the microwave energy transparent area such that the plurality of microwave energy reflective elements collectively diffuse microwave energy passing through the microwave energy transparent area,
wherein the microwave energy transparent area of the microwave energy diffuser element is contiguous with and surrounds each of the microwave energy reflective elements of the microwave energy diffuser element.
2. The construct of claim 1 , wherein each of the base and the wall comprises paperboard and polymer film.
3. The construct of claim 1 , wherein the microwave energy transparent area is substantially elliptical in shape.
4. The construct of claim 1 , wherein the microwave energy reflective elements each independently have a hexagonal shape or a partial hexagonal shape.
5. The construct of claim 1 , wherein the microwave energy reflective elements are arranged in a staggered configuration within the microwave energy transparent area.
6. The construct of claim 1 , wherein the microwave energy reflective elements are spaced a distance of from about 1 mm to about 5 mm from one another.
7. The construct of claim 1 , wherein the microwave energy reflective elements are arranged so that each microwave energy reflective element is spaced about the same distance from an adjacent microwave energy reflective element.
8. The construct of claim 1 , wherein the microwave energy reflective elements are configured to be operative for decreasing the intensity of microwave energy passing through the microwave energy transparent area of the microwave energy diffuser element.
9. The construct of claim 1 , wherein the microwave energy shielding element and the microwave energy reflective elements each independently comprise a foil or high optical density evaporated material.
10. The construct of claim 9 , wherein the foil or high optical density evaporated material has a thickness of from about 0.000285 inches to about 0.05 inches.
11. The construct of claim 1 , wherein the microwave energy shielding element extends substantially continuously from the wall onto a peripheral margin of the base.
12. The construct of claim 11 , wherein the base comprises a plurality of metallic segments arranged to define a plurality of interconnected rings operative for directing microwave energy toward a center of the base.
13. A blank for forming a microwave heating construct, the blank comprising:
a peripheral region substantially transparent to microwave energy;
a medial region bounded by the peripheral region; and
a central region bounded by the medial region,
wherein the medial region comprises:
a microwave energy shielding element comprising a metallic foil patch operative for reflecting microwave energy, wherein the metallic foil patch circumscribes an aperture that defines a microwave energy transparent area, and
a microwave energy diffuser element comprising:
the microwave energy transparent area defined by the aperture circumscribed by the metallic foil patch, and
a plurality of metallic foil elements spaced apart from one another and positioned in the microwave energy transparent area of the microwave energy diffuser element such that the plurality of metallic foil elements collectively diffuse microwave energy passing through the microwave energy transparent area,
wherein the microwave energy transparent area of the microwave energy diffuser element is contiguous with and extends around each of the metallic foil elements of the microwave energy diffuser element.
14. The blank of claim 13 , further comprising paperboard and polymer film.
15. The blank of claim 13 , wherein the microwave energy transparent area and the metallic foil elements each have a shape independently selected from the group of shapes consisting of a regular shape and an irregular shape.
16. The blank of claim 13 , wherein the microwave energy transparent area is substantially elliptical in shape.
17. The blank of claim 13 , wherein the microwave energy reflective elements are each independently shaped as a hexagon or a truncated hexagon.
18. The blank of claim 13 , wherein the metallic foil elements of the microwave energy diffuser element are arranged in a staggered configuration within the microwave energy transparent area of the microwave energy diffuser element.
19. The blank of claim 13 , wherein the metallic foil elements of the microwave energy diffuser element are spaced a distance of from about 1 mm to about 5 mm from one another.
20. The blank of claim 13 , wherein the metallic foil elements of the microwave energy diffuser element are arranged so that each metallic foil element is spaced about the same distance from an adjacent metallic foil element.
21. The blank of claim 13 , wherein the metallic foil elements of the microwave energy diffuser element are for reducing the intensity of microwave energy passing through the microwave energy transparent area of the microwave energy diffuser element.
22. The blank of claim 13 , wherein the central region comprises a microwave energy directing element including a plurality of metallic segments that define a plurality of interconnected rings.
23. The blank of claim 13 , wherein the metallic foil elements have a thickness of from about 0.000285 inches to about 0.05 inches.