IP Library Granted Patent US 9,388,869
Granted Patent B2
US 9,388,869 · App. 14/303,906 · Granted Jul 12, 2016

Disk brake

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Quick Facts
Patent No.
US 9,388,869
App. No.
14/303,906
Granted
Jul 12, 2016
Kind
B2
Abstract

A return spring is provided between a friction pad and a mount member. The return spring biases the friction pad in a return direction for separating the friction pad from the disk, and is made of a metallic plate. The return spring includes a fixation portion on a proximal end side thereof, and the fixation portion is fixed to an ear portion of a back plate of the friction pad. The return spring includes an abutment portion, and the abutment portion is in elastic abutment with an abutment plate portion of a pad spring, which corresponds to a mount member side, on an outer side in a disk radial direction relative to the fixation portion. The pad spring includes a guide portion extending in a disk axial direction and supporting a side surface of an intermediate portion of the return spring.

Claims (45)

1. A disk brake comprising:

a mount member configured to be fixed to a non-rotatable portion of a vehicle, and formed so as to extend over an outer circumferential side of a disk;

a caliper disposed on the mount member so as to be movable in an axial direction of the disk;

a pair of friction pads movably provided on the mount member and configured to be pressed against both surfaces of the disk by the caliper;

a pad spring provided on the mount member and disposed between the mount member and the pair of friction pads; and

a return spring disposed between the friction pad and the mount member and configured to bias the friction pad in a return direction for separating the friction pad from the disk,

wherein the return spring includes a proximal end side portion and a distal end side portion, and the return spring is configured in such a manner that the proximal end side portion is fixed to a back plate of the friction pad and the distal end side portion is in elastic abutment with the mount member side on an outer side in a disk radial direction relative to the proximal end side portion,

wherein the pad spring has a guide portion extending in a direction away from the disk in the disk axial direction and curves or vents inwardly in the disk radial direction as it gets farther away from the disk, and

wherein a part of the guide portion is provided on a central side of the friction pad in the disk circumferential direction on the intermediate portion of the return spring.

2. The disk brake according to claim 1 , wherein the guide portion limits or prevents a movement of the return spring toward the friction pad.

3. The disk brake according to claim 1 , wherein the return spring includes a first portion extending outwardly from an inner side in the disk radial direction, and a second portion extending from the first portion while being bent in the axial direction of the disk, and

wherein the return spring is formed in such a manner that a width of the second portion is narrower than a width of the first portion.

4. The disk brake according to claim 3 , wherein the return spring is formed in such a manner that the first portion and the second portion are connected by an inclined surface formed on a side surface facing the guide portion, the inclined surface being inclined farther away from the guide portion as it gets farther away from the first portion.

5. The disk brake according to claim 1 , wherein the guide portion of the pad spring extends from an outer side in the disk radial direction relative to the distal end side portion.

6. The disk brake according to claim 1 , wherein the guide portion of the pad spring extends to an inner side in the disk radial direction relative to the distal end side portion.

7. The disk brake according to claim 1 , wherein the guide portion of the pad spring includes a bent portion formed at a position of the guide portion away from the disk in the disk axial direction, the bent portion being bent and extended toward the central side of the friction pad.

8. A disk brake comprising:

a mount member configured to be fixed to a non-rotatable portion of a vehicle, and formed so as to extend over an outer circumferential side of a disk;

a caliper disposed on the mount member so as to be movable in an axial direction of the disk; a pair of friction pads movably provided on the mount member and configured to be pressed against both surfaces of the disk by the caliper;

a pad spring provided on the mount member and disposed between the mount member and the pair of friction pads; and

a return spring disposed between the friction pad and the mount member and configured to bias the friction pad in a return direction for separating the friction pad from the disk,

wherein the return spring includes a proximal end side portion and a distal end side portion, and the return spring is configured in such a manner that the proximal end side portion is fixed to a back plate of the friction pad and the distal end side portion is in elastic abutment with the mount member side on an outer side in a disk radial direction relative to the proximal end side portion,

wherein the pad spring includes a guide portion being made of a plate extending in the disk radial direction, and

wherein the guide portion is disposed so that the guide portion can abut against the return spring at an inner side in the disk radial direction relative to the distal end side portion.

9. The disk brake according to claim 8 , wherein the guide portion limits or prevents a movement of the return spring toward the friction pad.

10. The disk brake according to claim 8 , wherein the return spring includes a first portion extending outwardly from an inner side in the disk radial direction, and a second portion extending from the first portion while being bent in the axial direction of the disk, and

wherein the return spring is formed in such a manner that a width of the second portion is narrower than a width of the first portion.

11. The disk brake according to claim 10 , wherein the return spring is formed in such a manner that the first portion and the second portion are connected by an inclined surface formed on a side surface facing the guide portion, the inclined surface being inclined farther away from the guide portion as it gets farther away from the first portion.

12. The disk brake according to claim 8 , wherein the guide portion of the pad spring extends from an outer side in the disk radial direction relative to the distal end side portion.

13. The disk brake according to claim 8 , wherein the guide portion of the pad spring extends to an inner side in the disk radial direction relative to the distal end side portion.

14. The disk brake according to claim 8 , wherein the guide portion of the pad spring includes a bent portion formed at a position of the guide portion away from the disk in the disk axial direction, the bent portion being bent and extended toward the central side of the friction pad.

15. A disk brake comprising:

a mount member configured to be fixed to a non-rotatable portion of a vehicle, and formed so as to extend over an outer circumferential side of a disk;

a caliper disposed on the mount member so as to be movable in an axial direction of the disk;

a pair of friction pads movably provided on the mount member and configured to be pressed against both surfaces of the disk by the caliper;

a pad spring provided on the mount member and disposed between the mount member and the pair of friction pads; and

a return spring disposed between the friction pad and the mount member and configured to bias the friction pad in a return direction for separating the friction pad from the disk; and

a guide portion supporting a side surface of the return spring,

wherein the return spring includes a proximal end side portion and a distal end side portion, and the return spring is configured in such a manner that the proximal end side portion is fixed to a back plate of the friction pad and the distal end side portion is in elastic abutment with the mount member side on an outer side in a disk radial direction relative to the proximal end side portion,

wherein the return spring includes a first portion extending outwardly from an inner side in the disk radial direction, and a second portion extending from the first portion while being bent in the axial direction of the disk, and

wherein the first portion and the second portion are connected by an inclined surface formed on a side surface facing the guide portion, the inclined surface being inclined farther away from the guide portion as it gets farther away from the first portion.

16. The disk brake according to claim 15 , wherein the guide portion limits or prevents a movement of the return spring toward the friction pad.

17. The disk brake according to claim 15 , wherein the guide portion of the pad spring extends from an outer side in the disk radial direction relative to the distal end side portion.

18. The disk brake according to claim 15 , wherein the guide portion of the pad spring extends to an inner side in the disk radial direction relative to the distal end side portion.

19. The disk brake according to claim 15 , wherein the guide portion of the pad spring includes a bent portion formed at a position of the guide portion away from the disk in the disk axial direction, the bent portion being bent and extended toward the central side of the friction pad.

Assignments (2)
CHANGE OF NAME Recorded Mar 25, 2021
From: HITACHI AUTOMOTIVE SYSTEMS, LTD.
To: HITACHI ASTEMO, LTD.
Reel/Frame 056299/0447 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2014
From: ZHANG, XUESHENG; HAYASHI, SHIGERU; ARAKI, YOHEI; WAKABAYASHI, NOBUHIRO
To: HITACHI AUTOMOTIVE SYSTEMS, LTD.
Reel/Frame 033098/0268 →