IP Library Granted Patent US 9,441,601
Granted Patent B2
US 9,441,601 · App. 14/305,115 · Granted Sep 13, 2016

Dual synchronized vehicle starter motors

Inventors: Michael D. Bradfield (Anderson, IN); Attila Nagy (Fishers, IN)
Assignee: REMY TECHNOLOGIES, LLC
F02N11/0851F02N11/006Y10T74/131
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Quick Facts
Patent No.
US 9,441,601
App. No.
14/305,115
Granted
Sep 13, 2016
Kind
B2
Abstract

A vehicle starter motor arrangement comprises a battery, a first vehicle starter motor including a first pinion and a second vehicle starter motor including a second pinion. The first vehicle starter motor is connected in series to the battery and the second vehicle starter motor is connected in series to the first vehicle starter motor. Accordingly, the battery, the first vehicle starter motor, and the second vehicle starter motor are all connected in series. The first pinion gear and the second pinion gear are configured to engage an engine ring gear when electrical current flows through the first vehicle starter motor and the second vehicle starter motor.

Claims (39)

1. A vehicle starter motor arrangement comprising:

a first vehicle starter motor including a solenoid with at least one coil, an electric motor, a battery terminal, a ground terminal, and an output member; and

a second vehicle starter motor including a solenoid with at least one coil, an electric motor, a battery terminal, a ground terminal, and an output member, the battery terminal of the second vehicle starter motor electrically connected to the ground terminal of the first vehicle starter motor.

2. The vehicle starter motor arrangement of claim 1 further comprising a battery, wherein the battery terminal of the first vehicle starter motor is electrically connected to the battery.

3. The vehicle starter motor arrangement of claim 2 wherein the battery is a 24V battery, the electric motor of the first vehicle starter motor is a 12V motor, and the electric motor of the second vehicle starter motor is a 12V motor.

4. The vehicle starter motor arrangement of claim 1 wherein the output member of the first vehicle starter motor is a pinion and the output member of the second vehicle starter motor is a pinion.

5. The vehicle starter motor arrangement of claim 1 , the at least one coil of the first vehicle starter motor is electrically connected to the electric motor such that current to the electric motor is limited during movement of the output member of the first vehicle starter motor in an axial direction.

6. The vehicle starter motor arrangement of claim 1 wherein the ground terminal of the second vehicle starter motor is electrically connected to ground.

7. The vehicle starter motor arrangement of claim 1 wherein the at least one coil of the solenoid of the first vehicle starter motor is shorted when the output member of the first vehicle starter motor moves a predetermined distance, and wherein the at least one coil of the solenoid of the second vehicle starter motor is also shorted when the output member of the second vehicle starter motor moves a predetermined distance.

8. The vehicle starter motor arrangement of claim 1 further comprising a first magnetic switch configured to connect or disconnect the battery terminal and a solenoid terminal of the first vehicle starter motor, and a second magnetic switch configured to connect or disconnect the battery terminal and a solenoid terminal of the second vehicle starter motor.

9. The vehicle starter motor arrangement of claim 8 further comprising an ignition switch configured to control current flowing through the first magnetic switch and the second magnetic switch.

10. A vehicle starter motor arrangement comprising:

a first vehicle starter motor including a first electric motor configured to drive a first output member; and

a second vehicle starter motor electrically connected in series to the first vehicle starter motor, the second vehicle starter motor including a second electric motor configured to drive a second output member.

11. The vehicle starter motor arrangement of claim 10 further comprising a battery electrically connected to the first vehicle starter motor.

12. The vehicle starter motor arrangement of claim 11 wherein the first output member is a first pinion gear and the second output member is a second pinion gear, and the first pinion gear and the second pinion gear are configured to move into meshed engagement with an engine ring gear when electric current flows through the first vehicle starter motor and the second vehicle starter motor.

13. The vehicle starter motor of claim 11 ,

the battery including a positive terminal and a negative terminal,

the first vehicle starter motor further including a first solenoid, a first battery terminal, and a first ground terminal, and

the second vehicle starter motor further including a second solenoid, a second battery terminal, and a second ground terminal,

wherein the first battery terminal is electrically connected to the positive terminal, the first ground terminal is electrically connected to the second battery terminal, and the second ground terminal is electrically connected to the negative terminal.

14. The vehicle starter motor arrangement of claim 10 ,

the first vehicle starter motor further including at least one solenoid, a solenoid terminal, a positive terminal, and a ground terminal;

the second vehicle starter motor further including at least one solenoid, a solenoid terminal, a positive terminal, and a ground terminal;

the vehicle starter motor arrangement further comprising a first switch configured to connect or disconnect the solenoid terminal and the positive terminal of the first vehicle starter motor, and

the vehicle starter motor arrangement further comprising a second switch configured to connect or disconnect the solenoid terminal and the positive terminal of the second vehicle starter motor.

15. The vehicle starter motor of claim 14 ,

wherein the solenoid terminal of the first vehicle starter motor is electrically connected to a pull-in coil and a hold-in coil of a solenoid of the first vehicle starter motor, and

wherein the solenoid terminal of the second vehicle starter motor is electrically connected to a pull-in coil and a hold-in coil of a solenoid of the second vehicle starter motor.

16. A method of starting a vehicle engine comprising:

energizing a first solenoid of a first vehicle starter motor, the first vehicle starter motor including a first output member;

energizing a second solenoid of a second vehicle starter motor connected in series with the first vehicle starter motor, the second vehicle starter motor including a second output member;

moving the first output member toward a cranking member of the vehicle engine;

moving the second output member toward the cranking member of the vehicle engine; and

cranking the vehicle engine with the first vehicle starter motor or the second vehicle starter motor.

17. The method of claim 16 wherein energizing the first solenoid occurs before energizing the second solenoid.

18. The method of claim 16 wherein the cranking member is a ring gear, the first output member is a first pinion, and the second output member is a second pinion.

19. The method of claim 18 wherein cranking the vehicle engine comprises cranking the vehicle engine with the first vehicle starter motor and the second vehicle starter motor if both the first pinion and the second pinion move into meshed engagement with the ring gear of the vehicle engine.

20. The method of claim 16 wherein the vehicle engine is cranked only if both the first output member and the second output member move into engagement with the cranking member of the vehicle engine.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 9, 2024
From: BORGWARNER INC.
To: PHINIA TECHNOLOGIES INC.
Reel/Frame 066547/0875 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2017
From: REMY TECHNOLOGIES, L.L.C.
To: BORGWARNER INC.
Reel/Frame 043539/0619 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2014
From: BRADFIELD, MICHAEL D.; NAGY, ATTILA
To: REMY TECHNOLOGIES, LLC
Reel/Frame 033112/0126 →
Continuity (2)
Continuation 13341556 · Dec 30, 2011
Related Publication 20140290615A1 · Oct 2, 2014