IP Library Patent Application 14306490
Patent Application
App. No. 14/306,490

SECONDARY BATTERY, METHOD OF MANUFACTURING THE SAME, BATTERY PACK, ELECTRIC VEHICLE, ELECTRIC POWER STORAGE SYSTEM, ELECTRIC POWER TOOL, AND ELECTRONIC APPARATUS

Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US None
App. No.
14/306,490
Abstract

A secondary battery includes: an electrode including an active material layer; and an electrolyte layer provided on the active material layer, wherein area density of the active material layer is equal to or larger than about 40 milligrams per square centimeter, the electrolyte layer includes a polymer compound and an electrolytic solution, and by surface observation of the electrolyte layer, (A) circular regions are not observed, or (B) one or more circular regions are observed, and an average diameter of the circular regions is equal to or less than about 1.3 millimeters.

Claims (85)

1 . A secondary battery comprising:

an electrode including an active material layer; and

an electrolyte layer provided on the active material layer, wherein area density of the active material layer is equal to or larger than about 40 milligrams per square centimeter,

the electrolyte layer includes a polymer compound and an electrolytic solution, and

by surface observation of the electrolyte layer,

(A) circular regions are not observed, or

(B) one or more circular regions are observed, and an average diameter of the circular regions is equal to or less than about 1.3 millimeters.

2 . The secondary battery according to claim 1 , wherein

the electrode is a cathode including a cathode active material layer, and

the electrolyte layer is provided on the cathode active material layer.

3 . The secondary battery according to claim 1 , wherein the secondary battery is a lithium ion secondary battery.

4 . A secondary battery comprising:

an electrode including an active material layer; and

an electrolyte layer provided on the active material layer, wherein

the electrolyte layer is formed by supplying a non-aqueous liquid not containing a polymer compound to a surface of the active material layer, and subsequently supplying a non-aqueous solution containing an electrolytic solution together with the polymer compound to a surface of the active material layer.

5 . The secondary battery according to claim 4 , wherein area density of the active material layer is equal to or larger than about 40 milligrams per square centimeter.

6 . The secondary battery according to claim 4 , wherein

the electrolytic solution includes one or more non-aqueous solvents and an electrolyte salt, and

the non-aqueous liquid includes one or more of the non-aqueous solvents.

7 . A method of manufacturing a secondary battery, wherein

an active material layer is formed, and

an electrolyte layer is formed by supplying a non-aqueous liquid not containing a polymer compound to a surface of the active material layer, and supplying a non-aqueous solution containing an electrolytic solution together with the polymer compound to the surface of the active material layer supplied with the non-aqueous liquid.

8 . The method according to claim 7 , wherein

viscosity of the non-aqueous liquid is equal to or less than about 30 megapascals/second at about 25 degrees C., or

steam pressure of the non-aqueous liquid is equal to or less than about 7.57 MPa at about 25 degrees C.

9 . The method according to claim 7 , wherein

the electrolytic solution includes one or more non-aqueous solvents and an electrolyte salt, and

the non-aqueous liquid includes one or more of the non-aqueous solvents.

10 . A battery pack comprising:

a secondary battery;

a control section configured to control operation of the secondary battery; and

a switch section configured to switch the operation of the secondary battery according to an instruction of the control section, wherein

the secondary battery includes

an electrode including an active material layer, and

an electrolyte layer provided on the active material layer,

area density of the active material layer is equal to or larger than about 40 milligrams per square centimeter,

the electrolyte layer includes a polymer compound and an electrolytic solution, and

by surface observation of the electrolyte layer,

(A) circular regions are not observed, or

(B) one or more circular regions are observed, and an average diameter of the circular regions is equal to or less than about 1.3 millimeters.

11 . An electric vehicle comprising:

a secondary battery;

a conversion section configured to convert electric power supplied from the secondary battery into drive power;

a drive section configured to operate according to the drive power; and

a control section configured to control operation of the secondary battery, wherein

the secondary battery includes

an electrode including an active material layer, and

an electrolyte layer provided on the active material layer,

area density of the active material layer is equal to or larger than about 40 milligrams per square centimeter,

the electrolyte layer includes a polymer compound and an electrolytic solution, and

by surface observation of the electrolyte layer,

(A) circular regions are not observed, or

(B) one or more circular regions are observed, and an average diameter of the circular regions is equal to or less than about 1.3 millimeters.

12 . An electric power storage system comprising:

a secondary battery;

one or more electric devices configured to be supplied with electric power from the secondary battery; and

a control section configured to control the supplying of the electric power from the secondary battery to the one or more electric devices, wherein

the secondary battery includes

an electrode including an active material layer, and

an electrolyte layer provided on the active material layer,

area density of the active material layer is equal to or larger than about 40 milligrams per square centimeter,

the electrolyte layer includes a polymer compound and an electrolytic solution, and

by surface observation of the electrolyte layer,

(A) circular regions are not observed, or

(B) one or more circular regions are observed, and an average diameter of the circular regions is equal to or less than about 1.3 millimeters.

13 . An electric power tool comprising:

a secondary battery; and

a movable section configured to be supplied with electric power from the secondary battery, wherein

the secondary battery includes

an electrode including an active material layer, and

an electrolyte layer provided on the active material layer,

area density of the active material layer is equal to or larger than about 40 milligrams per square centimeter,

the electrolyte layer includes a polymer compound and an electrolytic solution, and

by surface observation of the electrolyte layer,

(A) circular regions are not observed, or

(B) one or more circular regions are observed, and an average diameter of the circular regions is equal to or less than about 1.3 millimeters.

14 . An electronic apparatus comprising a secondary battery as an electric power supply source, wherein

the secondary battery includes

an electrode including an active material layer, and

an electrolyte layer provided on the active material layer,

area density of the active material layer is equal to or larger than about 40 milligrams per square centimeter,

the electrolyte layer includes a polymer compound and an electrolytic solution, and

by surface observation of the electrolyte layer,

(A) circular regions are not observed, or

(B) one or more circular regions are observed, and an average diameter of the circular regions is equal to or less than about 1.3 millimeters.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: TOHOKU MURATA MANUFACTURING CO.
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0461 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2014
From: NAKAMURA, AIKO
To: SONY CORPORATION
Reel/Frame 033408/0091 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 19, 2014
From: MUNAOKA, TAKATOSHI; ITO, TAKAYUKI
To: SONY CORPORATION
Reel/Frame 033142/0101 →