LAMINATED SPROCKET ASSEMBLY
A laminated sprocket assembly is provided formed of a plurality of layers that are connected together. Each of the layers is a stamped sheet metal layer having a plurality of spaced apart teeth located around a periphery thereof. The teeth in the plurality of connected layers are aligned. At least one of voids, channels, openings, or recesses are located in or between at least some of the layers for receiving and holding lubricating oil. This reduces noise and wear.
1 . A laminated sprocket assembly, comprising:
a plurality of layers that are connected together, each of the layers being a stamped sheet metal layer having a plurality of spaced apart teeth located around a periphery thereof, and the teeth in the plurality of connected layers are aligned; and
at least one of voids, channels, openings, or recesses being located in or between at least some of the layers for receiving lubricating oil.
2 . The laminated sprocket assembly of claim 1 , wherein each of the layers includes a shaft opening.
3 . The laminated sprocket assembly of claim 2 , wherein aligned openings are defined in each of the layers in a position spaced apart from the shaft opening and the teeth.
4 . The laminated sprocket assembly of claim 1 , wherein recesses are located in at least some of the layers in sides of at least some of the teeth.
5 . The laminated sprocket assembly of claim 4 , wherein the recesses are formed by a radius, and the layers on either side of the layers with the recesses include teeth having side flanks without the recesses.
6 . The laminated sprocket assembly of claim 1 , wherein each of the layers includes a shaft opening, and at least some of the layers define at least one channel that extends from the shaft opening to a periphery of the laminated sprocket assembly.
7 . The laminated sprocket assembly of claim 6 , wherein the channel is defined by a slot extending through the layer.
8 . The laminated sprocket assembly of claim 7 , wherein the slot is punched in the sheet metal layer.
9 . The laminated sprocket assembly of claim 7 , wherein the layers adjacent to the slot are solid, at least in an area of the slot, to define the channel.
10 . The laminated sprocket assembly of claim 6 , wherein the channels extend generally radially and are spaced apart in a peripheral direction.
11 . The laminated sprocket assembly of claim 6 , wherein one of the channels is defined by slots in two adjacent layers.
12 . The laminated sprocket assembly of claim 6 , wherein the channel has an opening in a side of one of the teeth.
13 . The laminated sprocket assembly of claim 6 , wherein the openings of the channels are axially and peripherally spaced apart from one another.