Arrangement and method for flow control of molten metal in a continuous casting process
View Patent ↗An arrangement for a continuous casting process. The arrangement includes a vessel having a first opening for receiving molten metal in the vessel, a second opening for discharging the molten metal from the vessel, and a body extending between the first opening and the second opening, a first magnetic arrangement attached to the body, the first magnetic arrangement having a magnetic core with legs, and coils arranged around the legs, and a power system configured to provide an alternating current superimposed on a carrier current to each of the coils, each pair of alternating current and carrier current provided to a coil forming a flow control current, wherein flow control currents provided to adjacent coils are phase shifted relative each other, thereby creating a travelling magnetic field in molten metal in the vessel. A corresponding method is also presented herein.
1. An arrangement for a continuous casting process, the arrangement comprising:
a vessel having a first opening for receiving molten metal in the vessel, a second opening for discharging the molten metal from the vessel, and a body extending between the first opening and the second opening,
a first magnetic arrangement attached to the body, the first magnetic arrangement having a magnetic core with legs, and coils arranged around the legs,
a power system providing an alternating current and a carrier current, the alternating current being superimposed on the carrier current, to each of the coils, each pair of alternating current and carrier current provided to a coil forming a flow control current, wherein flow control currents provided to adjacent coils are phase shifted relative each other, thereby creating a travelling magnetic field in molten metal in the vessel, and
a second magnetic arrangement attached to the body, wherein the power system is arranged to feed the second magnetic arrangement with direct current with no other signals superimposed thereon,
wherein the first magnetic arrangement is arranged upstream of the second magnetic arrangement with respect to a flow direction of the molten metal, the flow direction being defined from the first opening to the second opening.
2. The arrangement as claimed in claim 1 , wherein the first magnetic arrangement has a first magnetic part and a second magnetic part, the first magnetic part and the second magnetic part being arranged in level on opposite sides of the body.
3. The arrangement as claimed in claim 2 , wherein the vessel has a first long side and a second long side opposite the first long side and distanced therefrom, wherein the first magnetic part is arranged along the first long side and the second magnetic part is arranged along the second long side.
4. The arrangement as claimed in claim 1 , wherein the vessel has a first side provided with the first opening, and wherein the legs of the first magnetic arrangement are arranged at an axial distance d from the first side, the distance d being greater than a distance to the meniscus level of molten metal when received in the vessel and less than or equal to a distance at which the molten metal is discharged into the vessel by a submerged entry nozzle.
5. The arrangement as claimed in claim 1 , wherein each carrier current is direct current.
6. The arrangement as claimed in claim 5 , wherein the power system is configured to provide carrier currents having mutually different polarity to at least two of the coils of the first magnetic part.
7. The arrangement as claimed in claim 5 , wherein the power system is configured to provide carrier currents having the same polarity to each coil of the first magnetic part.
8. The arrangement as claimed in claim 1 , wherein each carrier current is an alternating current.
9. The arrangement as claimed in claim 1 , wherein the vessel is a casting mould.
10. A method for flow control of molten metal in a vessel for a continuous casting process,
the vessel having a first opening for receiving the molten metal, a second opening for discharging the molten metal and a body extending between the first opening and the second opening,
wherein a first magnetic arrangement is attached to the body, the first magnetic arrangement having a magnetic core with legs, and coils arranged around the legs,
a power system configured to provide an alternating current and a carrier current to each of the coils, a second magnetic arrangement attached to the body, wherein the power system is arranged to feed the second magnetic arrangement with direct current with no other signals superimposed thereon, and
wherein the first magnetic arrangement is arranged upstream of the second magnetic arrangement with respect to a flow direction of the molten metal, the flow direction being defined from the first opening to the second opening, the method comprising:
providing, with the power system, an alternating current and a carrier current, the alternating current being superimposed on the carrier current, to each coil of the first magnetic arrangement, each pair of alternating current and carrier current provided to a coil forming a flow control current, wherein flow control currents provided to adjacent coils are phase shifted relative each other, thereby creating a travelling magnetic field in the molten metal in the vessel.
11. The method as claimed in claim 10 , comprising measuring a parameter pertaining to the molten metal, and controlling the flow control currents based on the measured parameter.
12. The method as claimed in claim 11 , wherein the controlling comprises controlling any of a phase and amplitude of at least one flow control current.
13. The method as claimed in claim 10 , wherein each carrier current is direct current.