Transition mode PFC power converter adapted to switch from DCM to CCM under high load and control method

1. A transition mode power factor correction converter comprising:

a boost inductor;

a switch coupled to the boost inductor;

a zero current detector configured to sense a zero current condition in the inductor

a control circuit configured to:

turn on the switch in response to the zero current condition being detected,

turn off the switch after a set on-time interval has elapsed, and

limit an off-time interval of the switch to a fraction of a complementary off-time interval (Toff) of the switch during part of a cycle of a rectified sinusoidal input voltage waveform input to the converter, when current flowing in the inductor reaches a maximum current threshold, causing a mode of operation of the device to switch from discontinuous current mode to continuous current mode for a middle phase angle region of the rectified sinusoidal input voltage waveform under high load conditions, defined by said maximum current threshold.

2. The transition mode power factor correction converter of claim 1 , wherein said fraction is defined by implementing a simplified function Toff=Toff 0 ((π/2−θ 0 )/π/2), during the portion of cycle θ=π−θ 0 , where Toff 0 is the off-time interval measured at the angle θ 0 at which said maximum current threshold is reached.

3. The transition mode power factor correction converter of claim 1 , wherein said control circuit comprises:

a comparator configured to compare the current flowing through the switch and generate a logic signal when the current reaches said maximum current threshold;

a counter configured to produce an off-time measurement of the off-time of the switch;

a microcontroller configured to receive said generated logic signal on an interrupt request input pin and the off-time measurement produced by said counter, set an on-time timer, and limit a maximum off-time timer of the switch to said fraction.

4. The transition mode power factor correction converter of claim 1 , wherein said fraction is defined by implementing a function Toff=Toff 0 sin θ/sin θ 0 , during a portion of cycle θ=π−θ 0 , where Toff 0 is the off-time interval measured at the angle θ 0 at which said maximum current threshold is reached.

5. The transition mode power factor correction converter of claim 4 , wherein said control circuit includes a microcontroller configured to calculate the current phase angle θ of the sinusoidal input voltage waveform.

6. The transition mode power factor correction converter of claim 4 , wherein said zero crossing detector includes an auxiliary winding magnetically coupled with the inductor.

7. A method of controlling a transition mode power factor correction converter that includes a boost inductor and a switch coupled to the boost conductor, the method comprising:

sensing a zero current condition in the inductor;

turning on the switch in response to detecting the zero current condition in the inductor; and

turning off the switch after a set on-time interval has elapsed;

limit an off-time interval of the switch to a fraction of a complementary off-time interval (Toff) of the switch during part of a cycle of a rectified sinusoidal input voltage waveform input to the converter, when current flowing in the inductor reaches a maximum current threshold, causing a mode of operation of the device to switch from discontinuous current mode to continuous current mode for a middle phase angle region of the rectified sinusoidal input voltage waveform under high load conditions, defined by said maximum current threshold.

8. The method of claim 7 , wherein limiting the off-time interval includes:

setting a maximum off-time timer, which is configured to set a maximum-off time the switch, to a value beyond an expected maximum off-time value or to infinity;

sensing the current flowing in the inductor and issuing an interrupt request (IRQ) signal to a microcontroller when the current reaches a set maximum threshold;

measuring the off-time of the switch after said IRQ or at every switching cycle;

setting said maximum off-time timer to a maximum off-time limit corresponding to the off-time measured at an instant of issuing said IRQ or measured during a switching cycle antecedent to the cycle during which the IRQ is issued;

either maintaining the maximum off-time limit setting of said timer for twice a duration of the sinusoidal input voltage waveform decreased by a time elapsed to the instant of generation of the IRQ or updating the off-time limit setting, according to measuring the off-time of the switch after said IRQ or at every switching cycle, for a central portion of a sinusoidal input voltage waveform; and

resetting the maximum off-time limit to said value beyond the expected maximum value or to infinity.

9. The method of claim 8 , wherein sensing the zero current condition includes sensing the zero current condition using an auxiliary winding magnetically coupled with the inductor.

10. A transition mode power factor correction converter comprising:

a boost inductor;

a switch coupled to the boost inductor;

first circuit means for sensing a zero current condition in the inductor;

second circuit means for turning on the switch in response to the zero current condition being detected and for turning off the switch after a set on-time interval has elapsed, having limitation means for limiting an off-time interval of the switch to a fraction of a complementary off-time interval (Toff) of the switch during part of a cycle of a rectified sinusoidal input voltage waveform input to the converter, when current flowing in the inductor reaches a maximum current threshold, causing a mode of operation of the device to switch from discontinuous current mode to continuous current mode for a middle phase angle region of the rectified sinusoidal input voltage waveform under high load conditions, defined by said maximum current threshold.

11. The transition mode power factor correction converter of claim 10 , wherein said fraction is defined by implementing a simplified function Toff=Toff 0 ((π/2−θ 0 )/π/2), during the portion of cycle θ=π−θ 0 , where Toff 0 is the off-time interval measured at the angle θ 0 at which said maximum current threshold is reached.

12. The transition mode power factor correction converter of claim 10 , wherein said limitation means include:

a comparator configured to compare the current flowing through the switch and generate a logic signal when the current reaches said maximum current threshold;

a counter configured to produce an off-time measurement of the off-time of the switch; and

a microcontroller configured to receive said generated logic signal on an interrupt request input pin and the off-time measurement produced by said counter, set an on-time timer, and limit a maximum off-time timer of the switch to said fraction.

13. The transition mode power factor correction converter of claim 10 , wherein said fraction is defined by implementing a function Toff=Toff 0 sin θ/sin θ 0 , during a portion of cycle θ=π−θ 0 , where Toff 0 is the off-time interval measured at the angle θ 0 at which said maximum current threshold is reached.

14. The transition mode power factor correction converter of claim 13 , wherein said second circuit means include a microcontroller configured to calculate the current phase angle θ of the sinusoidal input voltage waveform.

15. The transition mode power factor correction converter of claim 13 , wherein said first circuit means comprise an auxiliary winding magnetically coupled with the inductor.