Current sensing device, and method of manufacturing the same
View Patent ↗A current sensing device and method of manufacturing a sensing device are disclosed. The current sensing device can include at least two current sensors, implemented in an openable ring-shaped support, and wherein the at least two current sensors can be arranged in a chain-like arrangement on the ring-shaped support, and wherein the at least two current sensors are electrically connected in series.
1. A current sensing device, comprising:
more than two current sensors, implemented in an openable ring-shaped support, and wherein the more than two current sensors are arranged in a chain-like arrangement in the ring-shaped support, and wherein the more than two current sensors are electrically connected in series; and
the ring-shaped support is divided into two half-ring-elements, each of the half-ring-elements being non-flexible and rigid and are mechanically connected by a hinge with a rotary pin, and that an electrical continuous interconnection between a first group of current sensors in a first half-ring element and a second group of current sensors in a second half-ring element is provided by interconnection wires, which are dimensioned in length such that the interconnection wires release a reservoir length of the interconnection wires during the opening of the current sensor device ring via the hinge, wherein the interconnection wires are disposed within the half-ring-elements when the hinge is closed, the interconnection wires thereby being protected by the half-ring-elements.
2. The current sensing device according to claim 1 , wherein the more than two current sensors are coils, which are connected in series.
3. The current sensing device according to claim 2 , wherein the coils are arranged to have an equal spacing between each of the coils, the coils being linear coils.
4. The current sensing device according to claim 1 , comprising:
a ring-shaped housing, which covers the more than two current sensors in the openable ring-shaped support.
5. The current sensing device according to claim 4 , wherein the ring-shaped housing is made of a conductive material.
6. The current sensing device according to claim 4 , comprising:
a conductive inner surface treatment and/or a conductive outer surface treatment on the ring-shaped housing.
7. The current sensing device according to claim 2 , comprising:
a return conductor, which extends from a last coil to a first coil through a center of each of the coils connected in series.
8. The current sensing device according to claim 2 , wherein the coils comprises:
a ferromagnetic core or a non-magnetic core.
9. A method of manufacturing the current sensor device according to claim 1 , the method comprising:
sealing, via a sealing and wire positioning system, a main cavity in each of the first half-ring element and the second half-ring element of the device during potting by a protective and fixation material which avoids a leakage of the protective and fixation material around interconnecting wires by a combination of thin sockets and sealing pins, which position the interconnecting wires to a non-casted cavity for wire loop protection.
10. The method according to claim 9 , comprising: eliminating the sealing pins and shortening the thin sockets.
11. The method according to claim 9 , comprising: positioning a rotary axis of the hinge on an outer diameter of the sensing device.
12. The method according to claim 9 , wherein the hinge includes a flat part and the rotary pin.
13. The current sensing device according to claim 1 , wherein the interconnection wires are disposed radially inward from the rotary pin.
14. The current sensing device according to claim 13 , wherein the interconnection wires are looped when the hinge is closed.
15. The current sensing device according to claim 14 , wherein the interconnection wires are unlooped when the hinge is open.