IP Library Granted Patent US 10,741,793
Granted Patent B2
US 10,741,793 · App. 14/323,900 · Granted Aug 11, 2020

Light emitting device including blue emitting quantum dots and method

Inventors: Yuhua Niu (Waltham, MA); Peter T. Kazlas (Sudbury, MA)
Assignee: SAMSUNG RESEARCH AMERICA, INC.
H01L51/5262C09K11/025C09K11/565H01L51/502H01L51/56H05B33/10H05B33/12H01L51/0026H01L51/5088H01L51/5092H01L51/5096H01L2251/5353H01L2251/5369H01L2251/55H01L2251/556H01L2251/558
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Quick Facts
Patent No.
US 10,741,793
App. No.
14/323,900
Granted
Aug 11, 2020
Kind
B2
Abstract

A method for preparing a light emitting device comprising: disposing an electron-injection layer comprising a metal oxide on a cathode, disposing a first layer adjacent the electron-injection layer, the first layer comprising a small molecule material with a bandgap of at least about 3 eV capable of blocking holes, forming an emissive layer comprising quantum dots capable of emitting blue light upon excitation at a surface of the first layer opposite the electron-injection layer; disposing a second layer comprising a material capable of transporting holes and blocking electrons with a bandgap of at least about 3 eV adjacent a surface of the emissive layer opposite the first layer, and disposing an anode over the second layer. A light-emitting device is also disclosed.

Claims (33)

1. A method for preparing a light emitting device comprising:

disposing an electron-injection layer comprising zinc oxide directly on a cathode comprising an indium tin oxide;

disposing a first layer directly adjacent the electron-injection layer, the first layer comprising a small molecule material with a bandgap of at least about 3 eV capable of blocking holes;

forming an emissive layer comprising quantum dots capable of emitting blue light upon excitation and disposed directly on a surface of the first layer and opposite the electron-injection layer;

disposing a second layer comprising a material capable of transporting holes and blocking electrons with a bandgap of at least about 3 eV directly adjacent a surface of the emissive layer opposite the first layer; and

disposing an anode over the second layer.

2. A method in accordance with claim 1 , further comprising heat treating after formation of the emissive layer, prior to inclusion of another layer thereover.

3. A method in accordance with claim 1 , further comprising disposing a third layer comprising a material capable of transporting holes over the second layer before inclusion of the anode.

4. A method in accordance with claim 3 , wherein the third layer comprises a small molecule material.

5. A method in accordance with claim 1 , further comprising disposing a hole injection layer over an uppermost layer prior to including the anode.

6. A method for preparing a light emitting device in accordance with claim 1 , further comprising encapsulating the device.

7. A method in accordance with claim 1 , wherein the electron-injection layer comprises zinc oxide.

8. A method in accordance with claim 1 , wherein the second layer comprises a small molecule material.

9. A method in accordance with claim 1 , wherein first layer inhibits emission from device materials other than the quantum dots.

10. A method in accordance with claim 1 , wherein the emissive layer is formed by phase separation of the quantum dots capable of emitting blue light upon excitation from the small molecule material included in the first layer.

11. A method in accordance with claim 2 , wherein the heat treating comprises annealing in the absence of air at a temperature of at least about 80° C. for a period of time of at least 5 minutes.

12. A light emitting device comprising:

an electron-injection layer comprising zinc oxide disposed in direct contact with a cathode comprising an indium tin oxide;

a first layer disposed directly adjacent the electron-injection layer, the first layer comprising a small molecule hole blocking material with a bandgap of at least about 3 eV;

an emissive layer comprising quantum dots that emit blue light upon excitation and are disposed directly on a surface of the first layer and opposite the electron-injection layer;

a second layer comprising a material that transports holes and blocks electrons with a bandgap of at least about 3 eV disposed directly adjacent a surface of the emissive layer opposite the first layer; and

an anode disposed over the second layer.

13. A light emitting device in accordance with claim 12 , wherein the light emitting device further comprises a third layer comprising a hole transport material disposed over the second layer before inclusion of the anode.

14. A light emitting device in accordance with claim 12 , wherein the light emitting device further comprises a hole injection layer disposed over an uppermost layer prior to including the anode.

15. A light emitting device in accordance with claim 12 , wherein the first layer inhibits emission from device materials other than the quantum dots.

16. A light emitting device in accordance with claim 12 , wherein the first layer has a thickness greater than 25 nm and less than or equal to 45 nm.

17. A light emitting device in accordance with claim 12 , wherein the quantum dots emit blue light having a full width at half maximum not greater than about 30 nm upon excitation.

18. A light emitting device in accordance with claim 12 , wherein CIE x and y coordinates of blue light emitted from the quantum dots are less than about 0.15 and less than about 0.1, respectively.

19. A light emitting device in accordance with claim 12 , wherein the emissive layer is annealed prior to inclusion of another layer thereover.

20. A light emitting device in accordance with claim 12 , wherein the small molecule hole blocking material comprises OXD7, TPPi, or BPhen.

21. A light emitting device in accordance with claim 12 , wherein the light emitting device shows substantially no side emission.

22. A light emitting device in accordance with claim 12 , wherein the cathode essentially consists of indium tin oxide.

23. A light emitting device in accordance with claim 12 , wherein the electron-injection layer has a thickness of greater than or equal to about 10 nm and less than or equal to about 500 nm.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2017
From: QD VISION, INC.
To: SAMSUNG RESEARCH AMERICA, INC.
Reel/Frame 043629/0027 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY DATA AND ASSIGNOR NAME. PREVIOUSLY RECORDED AT REEL: 041221 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Apr 10, 2017
From: SAMSUNG ELECTRONICS CO., LTD.
To: QD VISION, INC.
Reel/Frame 042201/0309 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 29, 2016
From: QD VISION, INC.
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 041221/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 30, 2016
From: CAPRICORN-LIBRA INVESTMENT GROUP, LP
To: QD VISION, INC.
Reel/Frame 040766/0928 →
SECURITY INTEREST Recorded Aug 5, 2016
From: QD VISION, INC.
To: CAPRICORN-LIBRA INVESTMENT GROUP, LP
Reel/Frame 039595/0098 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2014
From: NIU, YUHUA; KAZLAS, PETER T.
To: QD VISION, INC.
Reel/Frame 033331/0650 →
Continuity (3)
Continuation PCTUS2012063724 · Nov 6, 2012
Provisional Application 61584217 · Jan 6, 2012
Related Publication 20150028305A1 · Jan 29, 2015