IP Library Granted Patent US 9,534,400
Granted Patent B2
US 9,534,400 · App. 14/329,157 · Granted Jan 3, 2017

Floor element, locking system for floor elements, floor covering and method for composing such floor elements to a floor covering

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Quick Facts
Patent No.
US 9,534,400
App. No.
14/329,157
Granted
Jan 3, 2017
Kind
B2
Abstract

Floor element of the type which, at least at two opposite edges, comprises coupling means enabling two of such floor elements to cooperate with each other at the respective edges, wherein the floor element comprises at least two components, as well as entity-forming means, which, starting from the aforementioned components, can form an entity including the components, wherein said components can adopt at least two mutual positions, whether or not by means of the disruption of the entity formed by said entity-forming means.

Claims (63)

1. Floor element having a rectangular and oblong shape defined by a pair of long opposite edges and a pair of short opposite edges; said floor element comprising

a core and a top layer provided thereon;

said top layer being vinyl based and comprising a printed decor;

long side coupling parts positioned on said pair of long opposite edges;

said long side coupling parts comprising a tongue at one of said long side edges and a groove at the other of said long side edges;

said long side coupling parts allowing two of such floor elements to be coupled to each other by bringing said tongue into said groove by means of an angling movement around their respective edges,

wherein in a coupled condition of said long side coupling parts the respective edges are locked to each other in a vertical direction perpendicular to a plane of the coupled floor elements as well in a horizontal direction in the plane and perpendicular to the respective edges of the floor elements, said plane defined by the respective top layers of two coupled floor elements,

wherein said long side coupling parts allow adoption of at least a first mutual orientation and a second mutual orientation between two said floor elements,

wherein in the first mutual orientation the top layer of each of said two such floor elements are situated substantially in the same plane, and in the second mutual orientation the top layer of each of said two such floor elements enclose an angle (A 2 ) of 170 degrees or less, and

wherein said floor elements in said first mutual orientation as well as in said second mutual orientation are locked together in said vertical direction and said horizontal direction;

short side coupling parts positioned on said pair of short opposite edges;

said short side coupling parts comprising a male coupling part at one of said short opposite edges and a female coupling part at the other of said short opposite edges;

said short side coupling parts allowing two of such floor elements to be coupled to each other by providing said male coupling part with a substantially downward movement in said female coupling part,

wherein in a coupled condition of said short side coupling parts the respective edges are locked to each other at least in a horizontal direction perpendicular to the respective edges and in the plane of the floor elements, and

wherein said male coupling part includes a distal face extending essentially downwardly and inwardly.

2. The floor element of claim 1 , wherein in said coupled condition of said short side coupling parts the respective edges are further locked to each other in a vertical direction perpendicular to the plane of coupled floor elements.

3. The floor element of claim 1 , wherein said short side coupling parts are free from locking means effecting in said coupled condition a locking in a vertical direction perpendicular to the plane of coupled floor elements.

4. The floor element of claim 1 , wherein said short side coupling parts in said coupled condition comprise interacting horizontally active locking surfaces extending at an angle of about 70 degrees or more with said plane of coupled panels.

5. The floor element of claim 1 , wherein said female coupling part comprises a resiliently bendable portion.

6. The floor element of claim 1 , wherein said short side coupling parts in said coupled condition comprise interacting vertically active support surfaces extending generally parallel to said plane of coupled panels.

7. The floor element of claim 1 , wherein said floor elements have a width of about 16 centimeters or less.

8. The floor element of claim 1 , wherein said long side coupling parts in said coupled condition allow for a shifting alongside the respective coupled edges.

9. Floor element having a rectangular and oblong shape defined by a pair of long opposite edges and a pair of short opposite edges; said floor element comprising

a core and a top layer provided thereon;

said top layer being vinyl based and comprising a printed decor; said top layer at least at said pair of long opposite edges comprising a chamfer;

long side coupling parts positioned on said pair of long opposite edges;

said long side coupling parts comprising a tongue at one of said long side edges and a groove at the other of said long side edges;

said long side coupling parts allowing two of such floor elements to be coupled to each other by bringing said tongue into said groove by means of an angling movement around their respective edges,

wherein in a coupled condition of said long side coupling parts the respective edges are locked to each other in a vertical direction perpendicular to a plane of the coupled floor elements as well in a horizontal direction in the plane and perpendicular to the respective edges of the floor elements, said plane defined by the respective top layers of two coupled floor elements,

wherein said long side coupling parts allow adoption of at least a first mutual orientation and a second mutual orientation between two said floor elements,

wherein in the first mutual orientation the top layer of each of said two such floor elements are situated substantially in the same plane, and in the second mutual orientation the top layer of each of said two such floor elements enclose an angle (A 2 ) of 170 degrees or less, and

wherein said floor elements in said first mutual orientation as well as in said second mutual orientation are locked together in said vertical direction and said horizontal direction;

short side coupling parts positioned on said pair of short opposite edges;

said short side coupling parts comprising a male coupling part at one of said short opposite edges and a female coupling part at the other of said short opposite edges;

said short side coupling parts allowing two of such floor elements to be coupled to each other by providing said male coupling part with a substantially downward movement in said female coupling part,

wherein in a coupled condition of said short side coupling parts the respective edges are locked to each other at least in a horizontal direction perpendicular to the respective edges and in the plane of the floor elements, and

wherein said male coupling part includes a distal face extending essentially downwardly and inwardly.

10. The floor element of claim 9 , wherein in said coupled condition of said short side coupling parts the respective edges are further locked to each other in a vertical direction perpendicular to the plane of coupled floor elements.

11. The floor element of claim 9 , wherein said short side coupling parts are free from locking means effecting in said coupled condition a locking in a vertical direction perpendicular to the plane of coupled floor elements.

12. The floor element of claim 9 , wherein said short side coupling parts in said coupled condition comprise interacting horizontally active locking surfaces extending at an angle of about 70 degrees or more with said plane of coupled panels.

13. The floor element of claim 9 , wherein said female coupling part comprises a resiliently bendable portion.

14. The floor element of claim 9 , wherein said short side coupling parts in said coupled condition comprise interacting vertically active support surfaces extending generally parallel to said plane of coupled panels.

15. The floor element of claim 9 , wherein said floor elements have a width of about 16 centimeters or less.

16. The floor element of claim 9 , wherein said long side coupling parts in said coupled condition allow for a shifting alongside the respective coupled edges.

17. Floor element having a rectangular and oblong shape defined by a pair of long opposite edges and a pair of short opposite edges; said floor element comprising

a core and a top layer provided thereon;

long side coupling parts positioned on said pair of long opposite edges;

said long side coupling parts comprising a tongue at one of said long side edges and a groove at the other of said long side edges;

said long side coupling parts allowing two of such floor elements to be coupled to each other by bringing said tongue into said groove by means of an angling movement around their respective edges, wherein in a coupled condition of said long side coupling parts the respective edges are locked to each other in a vertical direction perpendicular to a plane of the coupled floor elements as well in a horizontal direction in the plane and perpendicular to the respective edges of the floor elements, said plane defined by the respective top layers of two coupled floor elements,

wherein said long side coupling parts allow adoption of at least a first mutual orientation and a second mutual orientation between two said floor elements,

wherein in the first mutual orientation the top layer of each of said two such floor elements are situated substantially in the same plane, and in the second mutual orientation the top layer of each of said two such floor elements enclose an angle (A 2 ) of 170 degrees or less, and

wherein said floor elements in said first mutual orientation as well as in said second mutual orientation are locked together in said vertical direction and said horizontal direction;

short side coupling parts positioned on said pair of short opposite edges;

said short side coupling parts comprising a male coupling part at one of said short opposite edges and a female coupling part at the other of said short opposite edges;

said short side coupling parts allowing two of such floor elements to be coupled to each other by providing said male coupling part at choice with a substantially downward movement or by a substantially horizontal shifting movement in said female coupling part,

wherein in a coupled condition of said short side coupling parts the respective edges are locked to each other at least in a horizontal direction perpendicular to the respective edges and in the plane of the floor elements;

said short side coupling parts being free from locking means effecting in said coupled condition a locking in a vertical direction perpendicular to the plane of coupled floor elements, and

said male coupling part including a distal face extending essentially downwardly and inwardly.

18. The floor element of claim 17 , wherein said short side coupling parts in said coupled condition comprise interacting horizontally active locking surfaces extending at an angle of about 70 degrees or more with said plane of coupled panels.

19. The floor element of claim 17 , wherein said female coupling part comprises a resiliently bendable portion.

20. The floor element of claim 17 , wherein said short side coupling parts in said coupled condition comprise interacting vertically active support surfaces extending generally parallel to said plane of coupled panels.

21. The floor element of claim 17 , wherein said floor elements have a width of about 16 centimeters or less.

22. The floor element of claim 17 , wherein said long side coupling parts in said coupled condition allow for a shifting alongside the respective coupled edges.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Mar 18, 2024
From: FLOORING INDUSTRIES LIMITED, SARL
To: UNILIN BV
Reel/Frame 066805/0445 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2014
From: SCHACHT, BENNY; VANHASTEL, LUC; CAPPELLE, MARK
To: FLOORING INDUSTRIES LIMITED, SARL
Reel/Frame 033297/0161 →