IP Library Granted Patent US 9,419,276
Granted Patent B2
US 9,419,276 · App. 14/331,385 · Granted Aug 16, 2016

Anode active material, lithium secondary battery comprising the same, and method of manufacturing anode active material

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Quick Facts
Patent No.
US 9,419,276
App. No.
14/331,385
Granted
Aug 16, 2016
Kind
B2
Abstract

The present disclosure relates to an anode active material comprising a composite of a core-shell structure, a lithium secondary battery comprising the same, and a method of manufacturing the anode active material. According to an aspect of the present disclosure, there is provided an anode active material of a core-shell structure comprising a core including alloyed (quasi)metal oxide-Li (MO x —Li y ) and a shell including a carbon material coated on a surface of the core. According to another aspect of the present disclosure, there is provided a method of manufacturing the anode active material of the core-shell structure. According to an aspect of the present disclosure, an anode active material with high capacity, excellent cycle characteristics and volume expansion control capacity, and high initial efficiency is provided.

Claims (32)

1. An anode active material, comprising:

a core-shell structure,

wherein the core includes an alloyed (quasi)metal oxide-Li (MO X —Li y ), wherein M represents a (quasi)metal, x is greater than 0 and less than 1.5, and y is greater than 0 and less than 4,

wherein the shell includes a carbon material coated on a surface of the core, and

wherein a crystal grain size in the (quasi)metal included in the anode active material ranges from 45 to 150 nm.

2. The anode active material according to claim 1 , wherein the (quasi)metal is selected from the group consisting of Si, Sn, Al, Sb, Bi, As, Ge, Pb, Zn, Cd, In, Ti, Ga, and alloys thereof.

3. The anode active material according to claim 1 , wherein the (quasi)metal oxide is any one compound selected from the group consisting of SiO, SnO and mixtures thereof.

4. The anode active material according to claim 1 , wherein a diameter of the core is in a range of 0.05 to 30 μm.

5. The anode active material according to claim 1 , wherein the carbon material is crystalline carbon, amorphous carbon, or mixture thereof.

6. The anode active material according to claim 1 , wherein the carbon material of the shell is in a range of 0.05 to 30 wt % based on the weight of the anode active material.

7. An anode for a lithium secondary battery, comprising:

a current collector; and

an anode active material layer formed on at least one surface of the current collector and including an anode active material according to claim 1 .

8. A lithium secondary battery comprising:

a cathode;

an anode according to claim 7 ; and

a separator interposed between the cathode and the anode.

9. The anode active material according to claim 1 , wherein a crystal grain size in the (quasi)metal included in the anode active material ranges from 50 to 150 nm.

10. The anode active material according to claim 1 , wherein a crystal grain size in the (quasi)metal included in the anode active material ranges from 60 to 150 nm.

11. A method of manufacturing an anode active material, comprising:

(S1) forming a core-shell structure by coating the shell including a carbon material on a surface of the core including a (quasi)metal oxide;

(S2) mixing the core-shell structure and lithium metal powder to form a mixture; and

(S3) thermally treating the mixture to form the anode active material, wherein the core, after thermally treating the mixture, comprises an alloyed (quasi) metal oxide-Li (MO X —Li y ) where M represents a (quasi)metal, x is greater than 0 and less than 1.5, and y is greater than 0 and less than 4 and

wherein a crystal grain size in the (quasi)metal included in the anode active material ranges from 45 to 150 nm.

12. The method according to claim 11 , wherein the (quasi)metal is selected from the group consisting of Si, Sn, Al, Sb, Bi, As, Ge, Pb, Zn, Cd, In, Ti, Ga, and alloys thereof.

13. The method according to claim 11 , wherein the (quasi)metal oxide is a compound of any one selected from the group consisting of SiO, SnO and mixtures thereof.

14. The method according to claim 11 , wherein a diameter of the core is in a range of 0.05 to 30 μm.

15. The method according to claim 11 , wherein the carbon material is crystalline carbon, amorphous carbon, or mixture thereof.

16. The method according to claim 11 , wherein the carbon material of the shell is in a range of 0.05 to 30 wt % based on the weight of the anode active material.

17. The method according to claim 11 , wherein in the step of forming the mixture, a weight ratio of the composite and the lithium metal powder is in a range of 30:70 to 95:5.

18. The method according to claim 11 , wherein the thermal treatment step (S3) is performed under a temperature condition in a range of 500 to 2000 ° C.

19. An anode active material manufactured by a method of manufacturing an anode active material according to claim 11 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2014
From: LEE, YONG-JU; KANG, YOON-AH; LEE, MI-RIM; KIM, JE-YOUNG; JUNG, HYE-RAN
To: LG CHEM, LTD.
Reel/Frame 033313/0912 →