IP Library Granted Patent US 10,034,677
Granted Patent B2
US 10,034,677 · App. 14/332,481 · Granted Jul 31, 2018

Customizable joint replacement apparatus

Inventor: Daniel L. Anderson (Winona Lake, IN)
Assignee: Greatbatch Ltd.
A61B17/1764A61B17/15A61B17/155A61B17/8863A61B2017/568
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Quick Facts
Patent No.
US 10,034,677
App. No.
14/332,481
Granted
Jul 31, 2018
Kind
B2
Abstract

In various examples, an apparatus includes an instrument body including a protrusion configured to be sized according to an anatomy of a bone of a patient. A guide is configured to guide an aspect of a resection procedure of the bone, wherein the protrusion, when sized, is configured to abut the patient's bone to maintain the instrument body in a first position with respect to the bone during at least part of the resection procedure.

Claims (32)

1. A joint replacement procedure apparatus for use in a knee replacement procedure, the apparatus comprising:

an instrument body configured to have a first, standard configuration and a second, customized configuration, the instrument body including:

a plurality of protrusions, each protrusion including an initial length with the instrument body in the first, standard configuration, each protrusion being configured to be sized to a final length according to an anatomy of a bone of a patient to place the instrument body in the second, customized configuration, the protrusion being sized to the final length by removal of a portion of the protrusion from the protrusion; and

a guide configured to guide an aspect of a resection procedure of the bone, wherein the protrusions, when sized to their respective final lengths with the instrument body in the second, customized configuration, are configured to abut the patient's bone to maintain the instrument body in a first position with respect to the bone during at least the aspect of the resection procedure.

2. The apparatus of claim 1 , wherein the protrusions are sized to provide point contact with the bone to maintain the instrument body in the first position.

3. The apparatus of claim 1 , wherein the guide is configured to guide pin placement within the bone.

4. The apparatus of claim 3 , wherein the guide includes a hole including a longitudinal axis, wherein, with the instrument body in the first position, the longitudinal axis aligns with an axis of a guide pin.

5. The apparatus of claim 1 , wherein the guide is configured to guide a cutting device during resection of the bone.

6. The apparatus of claim 5 , wherein the guide includes a slot sized to allow the cutting device to pass through the slot, wherein, with the instrument body in the first position, the slot aligns with a resection plane of the bone.

7. The apparatus of claim 1 , wherein the plurality of protrusions extend outwardly from an interior surface of the instrument body.

8. The apparatus of claim 1 , wherein the instrument body is configured to extend at least partially around a distal end of a femur of the patient.

9. The apparatus of claim 8 , wherein the instrument body includes a condylar portion including a condylar protrusion extending from the condylar portion and configured to be sized according to the anatomy of the bone to abut a condyle of the femur of the patient.

10. The apparatus of claim 9 , wherein the instrument body includes a patellar track portion including a patellar track protrusion extending from the patellar track portion and configured to be sized according to the anatomy of the bone to abut a patellar track of the femur of the patient.

11. The apparatus of claim 1 in combination with a protrusion-sizing tool configured to remove a portion of one or more of the protrusions from the one or more protrusions to size the one or more protrusions to the respective final lengths.

12. A bone resection system for use in a knee replacement procedure, the system comprising:

an instrument body configured to have a first, standard configuration and a second, customized configuration, the instrument body including:

a plurality of protrusions, each protrusion including an initial length with the instrument body in the first, standard configuration, each protrusion being configured to be cut to a final length according to an anatomy of a bone of a patient to place the instrument body in the second, customized configuration, the protrusions, in the respective final lengths with the instrument body in the second, customized configuration, being configured to abut the patient's bone to provide point contact with the bone and maintain the instrument body in a first position with respect to the bone during at least part of a resection procedure of the bone; and

a guide configured to guide at least one aspect of the resection procedure, and

a protrusion-sizing tool configured to cut one or more of the protrusions to the respective final lengths to place the instrument body in the second, customized configuration.

13. The bone resection system of claim 12 , wherein the guide is configured to guide pin placement within the bone.

14. The bone resection system of claim 13 , wherein the guide includes a hole including a longitudinal axis, wherein, with the instrument body in the first position, the longitudinal axis aligns with an axis of a guide pin.

15. The bone resection system of claim 12 , wherein the guide is configured to guide a cutting device during resection of the bone.

16. The bone resection system of claim 15 , wherein the guide includes a slot sized to allow the cutting device to pass through the slot, wherein, with the instrument body in the first position, the slot aligns with a resection plane of the bone.

17. The bone resection system of claim 12 , wherein the protrusion-sizing tool includes a cutting portion configured to cut the one or more of the protrusions to size each of the one or more protrusions to the respective final lengths.

18. The bone resection system of claim 12 , wherein the protrusion-sizing tool includes a measurement portion configured to measure a length of one or more of the protrusions.

19. A joint replacement procedure apparatus for use in a knee replacement procedure, the apparatus comprising:

an instrument body configured to have a first, standard configuration and a second, customized configuration, the instrument body including:

a plurality of protrusions, each protrusion including an initial length with the instrument body in the first, standard configuration, each protrusion being configured to be cut to a final length according to an anatomy of a bone of a patient to place the instrument body in the second, customized configuration, the protrusions, in the respective final lengths with the instrument body in the second, customized configuration, being configured to abut the patient's bone to provide point contact with the bone and maintain the instrument body in a first position with respect to the bone during at least part of the resection procedure; and

a guide including:

a hole including a longitudinal axis, wherein, with the instrument body in the first position, the longitudinal axis aligns with an axis of a guide pin to guide placement of the guide pin within the bone; and

a slot sized to allow a cutting device to pass through the slot, wherein, with the instrument body in the first position, the slot aligns with a resection plane of the bone to guide a cutting device during resection of the bone.

20. The apparatus of claim 19 in combination with a protrusion-sizing tool configured to cut the protrusions to the respective final lengths.

Assignments (13)
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Nov 1, 2024
From: VIANT AS&O HOLDINGS, LLC (F/K/A BANDERA ACQUISITION, LLC)
To: HPS INVESTMENT PARTNERS, LLC, AS COLLATERAL AGENT
Reel/Frame 069288/0915 →
RELEASE OF SECURITY INTEREST Recorded Oct 31, 2024
From: ROYAL BANK OF CANADA
To: VIANT AS&O HOLDINGS, LLC
Reel/Frame 069286/0564 →
SECURITY INTEREST Recorded Oct 31, 2024
From: VIANT AS&O HOLDINGS, LLC
To: UBS AG, STAMFORD BRANCH
Reel/Frame 069287/0709 →
RELEASE OF SECURITY INTEREST Recorded Oct 30, 2024
From: ROYAL BANK OF CANADA
To: VIANT AS&O HOLDINGS, LLC
Reel/Frame 069276/0081 →
RELEASE OF SECURITY INTEREST Recorded Oct 12, 2022
From: MANUFACTURERS AND TRADERS TRUST COMPANY (AS ADMINISTRATIVE AGENT)
To: GREATBATCH, INC.; GREATBATCH LTD.; ELECTROCHEM SOLUTIONS, INC.; NEURONEXUS TECHNOLOGIES, INC.; GREATBATCH-GLOBE TOOL, INC.; PRECIMED INC.; MICRO POWER ELECTRONICS, INC.
Reel/Frame 061659/0858 →
RELEASE OF SECURITY INTEREST Recorded Jan 6, 2022
From: MANUFACTURERS AND TRADERS TRUST COMPANY (AS ADMINISTRATIVE AGENT)
To: GREATBATCH, INC.; GREATBATCH LTD.; ELECTROCHEM SOLUTIONS, INC.; NEURONEXUS TECHNOLOGIES, INC.; GREATBATCH-GLOBE TOOL, INC.; PRECIMED INC.; MICRO POWER ELECTRONICS, INC.
Reel/Frame 060938/0069 →
CHANGE OF NAME Recorded Oct 12, 2018
From: BANDERA ACQUISITION, LLC
To: VIANT AS&O HOLDINGS, LLC
Reel/Frame 047221/0275 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2018
From: GREATBATCH LTD.
To: BANDERA ACQUISITION, LLC
Reel/Frame 047224/0012 →
SECURITY INTEREST Recorded Jul 3, 2018
From: BANDERA ACQUISITION, LLC
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 046472/0475 →
SECURITY INTEREST Recorded Jul 3, 2018
From: BANDERA ACQUISITION, LLC
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 046472/0545 →
RELEASE OF SECURITY INTEREST Recorded Jul 2, 2018
From: MANUFACTURERS AND TRADERS TRUST COMPANY
To: GREATBATCH LTD.; PRECIMED INC.
Reel/Frame 046254/0113 →
SECURITY INTEREST Recorded Oct 27, 2015
From: GREATBATCH, INC.; GREATBATCH LTD.; ELECTROCHEM SOLUTIONS, INC.; NEURONEXUS TECHNOLOGIES, INC.; GREATBATCH-GLOBE TOOL, INC.; PRECIMED INC.; MICRO POWER ELECTRONICS, INC.
To: MANUFACTURERS AND TRADERS TRUST COMPANY
Reel/Frame 036980/0482 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2014
From: ANDERSON, DANIEL L.
To: GREATBATCH LTD.
Reel/Frame 033320/0796 →
Continuity (2)
Provisional Application 61857366 · Jul 23, 2013
Related Publication 20150032113A1 · Jan 29, 2015