IP Library Granted Patent US 9,458,838
Granted Patent B2
US 9,458,838 · App. 14/333,940 · Granted Oct 4, 2016

Power generation plant integrating concentrated solar power receiver and pressurized heat exchanger

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Quick Facts
Patent No.
US 9,458,838
App. No.
14/333,940
Granted
Oct 4, 2016
Kind
B2
Abstract

A power plant includes a solar receiver heating solid particles, a standpipe receiving solid particles from the solar receiver, a pressurized heat exchanger heating working fluid by heat transfer through direct contact with heated solid particles flowing out of the bottom of the standpipe, and a flow path for solid particles from the bottom of the standpipe into the pressurized heat exchanger that is sealed by a pressure P produced at the bottom of the standpipe by a column of heated solid particles of height H. The flow path may include a silo or surge tank comprising a pressure vessel connected to the bottom of the standpipe, and a non-mechanical valve. The power plant may further include a turbine driven by heated working fluid discharged from the pressurized heat exchanger, and a compressor driven by the turbine.

Claims (66)

1. A power plant comprising:

a solar receiver configured to heat solid particles;

a standpipe extending downward from the solar receiver to receive solid particles from the solar receiver, the standpipe having a height sufficient to support a column of heated solid particles of height H;

a pressurized heat exchanger configured to operate at an elevated pressure higher than atmospheric pressure to heat working fluid flowing through the pressurized heat exchanger by heat transfer from heated solid particles flowing out of the bottom of the standpipe; and

a flow path for solid particles from the bottom of the standpipe into the pressurized heat exchanger that is configured to be sealed by a pressure P produced at the bottom of the standpipe by a column of heated solid particles of the height H, the flow path comprising a silo or surge tank that forms a pressure vessel connected to the bottom of the standpipe, wherein the silo or surge tank includes at least one fluidization nozzle disposed in the silo or surge tank and configured to output working fluid to agitate a solid particle inventory in the silo or surge tank.

2. The power plant of claim 1 wherein the fluidization nozzle comprises a ring disposed around the bottom of the standpipe.

3. The power plant of claim 1 wherein the flow path further includes:

a non-mechanical valve having no moving parts and operating by agitation of solid particles in the valve by flow of working fluid.

4. The power plant of claim 1 further comprising:

a turbine operatively connected with the pressurized heat exchanger to be driven by heated working fluid discharged from the pressurized heat exchanger; and

a compressor driven by the turbine to drive working fluid through the pressurized heat exchanger to define a thermodynamic cycle driven at least in part by concentrated solar power (CSP) comprising thermal energy deposited in the solid particles heated by the solar receiver.

5. The power plant of claim 1 wherein the solar receiver comprises:

an annular volume through which granular solid particles flow downward; and

light-channeling tubes having apertures at the outer surface of the annular volume to receive light from a heliostat field and extending into the annular volume so that the downward flowing granular solid particles pass over the light-channeling tubes to absorb solar thermal energy.

6. The power plant of claim 1 wherein the flow path includes:

a non-mechanical valve having no moving parts and operating by agitation of solid particles in the valve by flow of working fluid.

7. The power plant of claim 1 further comprising:

a turbine operatively connected with the pressurized heat exchanger to be driven by heated working fluid discharged from the pressurized heat exchanger; and

a compressor driven by the turbine to drive working fluid through the pressurized heat exchanger to define a thermodynamic cycle driven at least in part by concentrating solar power (CSP) comprising thermal energy deposited in the solid particles heated by the solar receiver.

8. The power plant of claim 7 further comprising:

a combustor configured to add heat to the heated working fluid discharged from the pressurized heat exchanger prior to driving the turbine.

9. The power plant of claim 7 wherein the solar receiver comprises:

an annular volume through which granular solid particles flow downward; and

light-channeling tubes having apertures at the outer surface of the annular volume to receive light from a heliostat field and extending into the annular volume so that the downward flowing granular solid particles pass over the light-channeling tubes to absorb solar thermal energy.

10. The power plant of claim 7 wherein the compressor driven by the turbine to drive working fluid through the pressurized heat exchanger defines a Brayton cycle driven at least in part by CSP comprising thermal energy deposited in the solid particles heated by the solar receiver.

11. The power plant of claim 7 wherein the pressurized heat exchanger comprises a pressurized fluidized bed heat exchanger.

12. The power plant of claim 1 wherein the pressurized heat exchanger comprises a pressurized fluidized bed heat exchanger.

13. The power plant of claim 1 wherein the pressure P is at least 5 atm.

14. A method comprising:

heating solid particles in a solar receiver;

forming heated solid particles discharged by the solar receiver into a stack of height H by gravity feed from the solar receiver into a silo or surge tank that includes at least one fluidization nozzle disposed in the silo or surge tank and configured to output working fluid to agitate a solid particle inventory in the silo or surge tank;

transferring solid particles from the bottom of the stack of height H into a pressurized heat exchanger wherein the transferring includes sealing a flow path from the bottom of the stack of height H into the pressurized heat exchanger by pressure produced by the weight of the stack of height H; and

in the pressurized heat exchanger, transferring heat from the solid particles to a working fluid at an elevated pressure of at least 5 atm.

15. The method of claim 14 further comprising:

driving a turbine using the working fluid heated by the transfer of heat from the solid particles in the pressurized heat exchanger; and

circulating the working fluid through the pressurized heat exchanger using a compressor driven by the turbine whereby a thermodynamic cycle is defined that is driven by the heating of solid particles in the solar receiver.

16. The method of claim 15 further comprising:

further heating by a combustion process the working fluid heated by the transfer of heat from the solid particles in the pressurized heat exchanger;

wherein the thermodynamic cycle is further driven by the further heating by the combustion process.

17. The method of claim 16 wherein the combustion process is performed at one or more of:

the pressurized heat exchanger,

a combustion chamber separate from the pressurized heat exchanger,

a storage tank at the bottom of the stack of height H, and

a turbine driven using the working fluid heated by the transfer of heat from the solid particles in the pressurized heat exchanger.

18. A concentrated solar power solids-based system comprising:

a solar receiver configured to heat a granulated solid medium comprising granulated solid particles;

a pressurized heated solids storage configured to store the granulated solid medium after heating by the solar receiver, wherein at least one fluidizing nozzle is located in the pressurized heated solids storage;

a pressurized heat exchanger configured to transfer heat from the granulated solid medium to a gaseous medium;

a flow path connected to feed the granulated solid medium heated by the solar receiver to the pressurized heat exchanger;

a compressor connected to supply the gaseous medium to the pressurized heat exchanger;

a conveyor configured to transport the granulated solid medium after heat transfer to the gaseous medium in the pressurized heat exchanger from the pressurized heat exchanger to the solar receiver;

a gas turbine operatively connected to be driven by the gaseous medium heated in the pressurized heat exchanger; and

a standpipe disposed in the path of the granulated solid medium from the solar receiver to the pressurized heated solids storage;

wherein the standpipe has a height sufficient to hold a stack of granulated solid medium of height H that is sufficient to provide a seal against the pressure in the heated solids storage.

19. The concentrated solar power solids-based system of claim 18 , wherein the bottom end of the standpipe is at least partially surrounded by the pressurized heated solids storage.

20. The concentrated solar power solids-based system of claim 18 further comprising a conduit connecting the at least one fluidizing nozzle with a higher elevation of the pressurized heated solids storage.

21. The concentrated solar power solids-based system of claim 18 , wherein the pressurized heat exchanger comprises a stack of trays, each tray supporting a bed of solids, the trays connected to allow the granulated solid medium to flow downward through the trays and the gaseous medium to flow upward through the trays.

22. The concentrated solar power solids-based system of claim 21 , wherein the solids are fluidized on at least one of the trays.

23. The concentrated solar power solids-based system of claim 22 , wherein the solids are removed from the pressurized heat exchanger through at least one discharge port located below the lowermost tray that comprises a seal against the pressure in the pressurized heat exchanger.

24. The concentrated solar power solids-based system of claim 18 , further comprising a non-mechanical valve configured to meter flow of the granulated solid medium from the heated solids storage to the heat exchanger by controlling a flow of the gaseous medium in the non-mechanical valve.

25. The concentrated solar power solids-based system of claim 18 , further comprising a combustor that combusts fuel to further heat up the gaseous medium in the conduit between the pressurized heat exchanger and the gas turbine.

26. The concentrated solar power solids-based system of claim 18 wherein the granulated solid medium comprising granulated solid particles comprises at least one of: sand, high silica sand, quartz, alumina, alumino-silicates, calcined flint, iron titanate, bauxite, clays, hematite, ilmenite.

27. The concentrated solar power solids-based system of claim 18 wherein the flow path connected to feed the granulated solid medium heated by the solar receiver to the pressurized heat exchanger comprises a safety section preventing solids throughput unless the solids in the section are fluidized.

28. The power plant of claim 1 , wherein the pressurized heat exchanger comprises a horizontally-oriented cylindrical pressure vessel.

29. The power plant of claim 28 , wherein the pressurized heat exchanger further comprises coaxial inlet/discharge nozzles.

30. The power plant of claim 28 , the pressurized heat exchanger is a fluidized bed heat exchanger; and wherein the fluidized bed heat exchanger comprises a plurality of bed layers separated by perforated plates or stages.

Assignments (13)
SECURITY INTEREST Recorded Jul 18, 2025
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: B. RILEY FINANCIAL, INC.
Reel/Frame 072053/0943 →
SECURITY INTEREST Recorded May 23, 2025
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: GLAS TRUST COMPANY LLC
Reel/Frame 071371/0835 →
SECURITY INTEREST Recorded Mar 3, 2025
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: PENSION BENEFIT GUARANTY CORPORATION
Reel/Frame 070380/0647 →
RELEASE OF SECURITY INTEREST Recorded Sep 13, 2024
From: MSD PCOF PARTNERS XLV, LLC
To: THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; AMERICON LLC
Reel/Frame 069017/0362 →
SECURITY INTEREST Recorded Jan 19, 2024
From: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX CANADA CORP.; BABCOCK & WILCOX FPS INC.
To: AXOS BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 066354/0765 →
SECURITY INTEREST Recorded Jul 22, 2021
From: THE BABCOCK & WILCOX COMPANY (F/K/A BABCOCK & WILCOX POWER GENERATION GROUP, INC.); BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC; DIAMOND POWER INTERNATIONAL, LLC (F/K/A DIAMOND POWER INTERNATIONAL, INC.)
To: MSD PCOF PARTNERS XLV, LLC, AS AGENT
Reel/Frame 056962/0486 →
RELEASE OF SECURITY INTEREST Recorded Jul 1, 2021
From: BANK OF AMERICA, N.A.
To: DIAMOND POWER INTERNATIONAL, LLC (F/K/A DIAMOND POWER INTERNATIONAL, INC.); MEGTEC TURBOSONIC TECHNOLOGIES, INC.; THE BABCOCK & WILCOX COMPANY (F/K/A BABCOCK & WILCOX POWER GENERATION GROUP, INC.); BABCOCK & WILCOX SPIG, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC (F/K/A MCDERMOTT TECHNOLOGY, INC.); SOFCO-EFS HOLDINGS LLC; BABCOCK & WILCOX MEGTEC, LLC
Reel/Frame 057337/0823 →
RELEASE OF SECURITY INTEREST Recorded May 17, 2018
From: LIGHTSHIP CAPITAL LLC
To: BABCOCK & WILCOX ENTERPRISES, INC.; THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX MEGTEC, LLC; MEGTEC TURBOSONIC TECHNOLOGIES, INC.; BABCOCK & WILCOX UNIVERSAL, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC
Reel/Frame 046182/0829 →
SECURITY INTEREST Recorded Aug 10, 2017
From: THE BABCOCK & WILCOX COMPANY; DIAMOND POWER INTERNATIONAL, LLC; BABCOCK & WILCOX MEGTEC, LLC; MEGTEC TURBOSONIC TECHNOLOGIES, INC.; BABCOCK & WILCOX UNIVERSAL, INC.; BABCOCK & WILCOX TECHNOLOGY, LLC
To: LIGHTSHIP CAPITAL LLC
Reel/Frame 043515/0001 →
CHANGE OF NAME Recorded Sep 24, 2015
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
To: THE BABCOCK & WILCOX COMPANY
Reel/Frame 036675/0434 →
SECURITY INTEREST Recorded Jul 28, 2015
From: BABCOCK & WILCOX POWER GENERATION GROUP, INC. (TO BE RENAMED THE BABCOCK AND WILCOX COMPANY)
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 036201/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2015
From: SAKADJIAN, BARTEV B; FLYNN, THOMAS J; VELAZQUEZ-VARGAS, LUIS G; MARYAMCHIK, MIKHAIL
To: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
Reel/Frame 036022/0777 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2015
From: HU, SHENGTENG
To: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
Reel/Frame 036022/0885 →