Collapsible aeration system for retrofitting a grain bin
A novel collapsible aeration system is retrofitted into a grain bin with a discharge opening in the bottom. This grain bin may have a sloped or conical hopper or a flat bottom. The aeration system is formed from a set of connected (e.g. hinged) duct sections that define a round or multi-sided duct having a minimum of three sides or faces. The sides may be flat, curved or corrugated. The collapsible aeration system is folded (collapsed), inserted into the bin via a hole, and then unfolded inside the bin. An air duct is connected to the aeration system to enable the aeration system to dry the grain in the grain bin. This technology enables existing grain bins to be retrofitted with a dryer in an easy and efficient manner.
1. An aeration system for retrofitting a grain bin, the collapsible aeration system comprising:
a plurality of trapezoidal duct sections, each of the duct sections comprising an outer surface having air openings, wherein each of the plurality of duct sections has a flat outer surface, a flat inner surface narrower than the outer surface, and first and second flat angled surfaces connecting the inner and outer surfaces, the duct sections each defining an internal air space, wherein the duct sections are connected together by abutting the first angled surface of each duct section with the second angled surface of an adjoining duct section; and
an air duct disposed in the outer surface of one of the duct sections, the air duct connectable to an air inlet in the grain bin for delivering air through the air openings into the grain bin for aerating grain in the grain bin.
2. The system as claimed in claim 1 wherein the duct sections are pivotally connected.
3. The system as claimed in claim 1 wherein the duct sections are configured to be assembled together using fasteners and further configured to be disassembled by unfastening the fasteners.
4. The system as claimed in claim 2 comprising a plurality of pivoting connections along adjoining edges of the duct sections for pivotally connecting adjacent pairs of the duct sections to thereby enable the aeration system to be folded and unfolded.
5. The system as claimed in claim 1 further comprising a plurality of legs for supporting the system inside the grain bin.
6. The system as claimed in claim 5 wherein each of the plurality of legs comprises a triangular foot pivotally for engaging a sloped inner surface.
7. The system as claimed in claim 1 wherein the outer surface of each of the duct sections is curved to form a round duct when unfolded.
8. The system as claimed in claim 1 comprising an air manifold that caps the duct sections.
9. A retrofit aeration system for a grain bin, the system comprising:
a plurality of trapezoidal duct sections, each of the duct sections comprising an outer surface having air openings and an inner surface joined together by first and second angled surfaces, the duct sections each defining an internal air space, wherein the duct sections are connected together by abutting the first angled surface of each duct section with the second angled surface of an adjacent duct section; and
an air manifold on all of the duct sections to permit air to flow between the duct sections.
10. The system as claimed in claim 9 further comprising an air duct disposed in the outer surface of one of the duct sections, the air duct connected to an air inlet in the grain bin for delivering air through the air openings into the grain bin for aerating grain in the grain bin.
11. The system as claimed in claim 9 wherein the outer surface is a flat outer surface and wherein the inner surface is a flat inner surface narrower than the outer surface.
12. The system as claimed in claim 9 further comprising a plurality of legs for supporting the duct sections inside the grain bin.
13. The system as claimed in claim 12 wherein each of the plurality of legs comprises a triangular foot pivotally for engaging a sloped inner surface of the grain bin.
14. An aeration retrofit system for retrofitting a grain bin having a hopper to aerate grain that is stored inside the grain bin, the system comprising:
a plurality of trapezoidal duct sections defining airways and having air openings for aerating the grain, the duct sections having angled side surfaces to abut adjacent duct sections to surround a discharge chute of the grain bin;
an air manifold capping the duct sections to provide air flow between the duct sections; and
an air duct disposed in the outer surface of one of the duct sections, the air duct connectable to an air inlet in the grain bin for delivering air through the air openings into the grain bin for aerating grain in the grain bin.
15. The system as claimed in claim 14 wherein the duct sections are supported by legs above the hopper.
16. The system as claimed in claim 15 wherein the legs each comprise a foot that pivotally engages a sloped inner surface of the hopper.
17. The system as claimed in claim 14 wherein the duct sections form a six-sided collapsible aeration system, wherein each duct section is hinged to an adjacent duct section to be collapsed for insertion into the grain bin.
18. The system as claimed in claim 17 wherein the collapsible aeration system, when collapsed, fits through a manhole of a grain bin.
19. The system as claimed in claim 18 wherein the duct sections fold into a stacked configuration.
20. The system as claimed in claim 1 comprising six duct sections.