Magnetostrictive transmitter piezoelectric pickup sensor

1. In a magnetostrictive sensing instrument for sensing position of a magnetic field, and including an elongate tube having a near end and a distal end, and a magnetostrictive wire in the tube having first and second ends, the second end being operatively secured at the tube distal end, a pickup sensor comprising:

a housing mounted proximate the tube near end, a pair of crystals in the housing, the crystals sandwiching the magnetostrictive wire so that interaction between an electrical pulse on the magnetostrictive wire and a magnetic field proximate the magnetostrictive wire produces a torsional wave on the magnetostrictive wire sensed by the pair of crystals, and a pair of spring elements mounted in the housing sandwiching the crystals to provide consistent contact force between the crystals and the magnetostrictive wire.

2. The position sensor of claim 1 wherein the spring elements comprise electrical contacts to electrically connect the crystals to a sensing circuit.

3. The position sensor of claim 2 wherein the spring elements each includes a tab extending outwardly from the housing to connect to an electrical conductor.

4. The position sensor of claim 1 wherein the housing comprises first and second trays for supporting the spring elements and the crystals and a retaining ring to maintain the plastic trays in assembled relationship.

5. The position sensor of claim 1 wherein the housing comprises first and second trays for supporting the spring elements and the crystals and a removable resilient fastener for selectively maintaining the plastic trays in assembled relationship.

6. The position sensor of claim 5 wherein the support tray, the spring elements and the crystals maintains the magnetostrictive wire in compression.

7. The position sensor of claim 1 wherein the spring elements are adhesively secured to the crystals.

8. The position sensor of claim 1 wherein the spring elements comprise electrical contacts to electrically connect the crystals to a sensing circuit and the spring elements are adhesively secured to the crystals using a conductive adhesive.

9. A magnetostrictive level sensing instrument for sensing level of a process material comprising:

an elongate tube having a near end and a distal end;

a magnet selectively positionable proximate the tube responsive to level of the process material;

a magnetostrictive wire in the tube having first and second ends, the second end being operatively secured at the tube distal end; and

a pickup sensor comprising a housing mounted proximate the tube near end, a pair of crystals in the housing, the crystals sandwiching the magnetostrictive wire so that interaction between an electrical pulse on the magnetostrictive wire and a magnetic field generated by the magnet produces a torsional wave on the magnetostrictive wire sensed by the pair of crystals, and a pair of contact blade springs mounted in the housing sandwiching the crystals to provide consistent contact force between the crystals and the magnetostrictive wire to electrically connect the crystals to a sensing circuit.

10. The magnetostrictive level sensing instrument of claim 9 wherein the blade springs each includes a tab extending outwardly from the housing to connect to an electrical conductor.

11. The magnetostrictive level sensing instrument of claim 9 wherein the housing comprises first and second trays for supporting the spring elements and the crystals and a removable resilient fastener for selectively maintaining the plastic trays in assembled relationship.

12. The magnetostrictive level sensing instrument of claim 11 wherein the removable resilient fastener comprises a retaining ring to maintain the plastic trays in assembled relationship.

13. The magnetostrictive level sensing instrument of claim 9 wherein the blade springs are adhesively secured to the crystals.

14. The magnetostrictive level sensing instrument of claim 9 wherein the spring elements are adhesively secured to the crystals using a conductive adhesive.

15. A magnetostrictive level sensing instrument for sensing level of a process material comprising:

an elongate tube having a near end and a distal end;

a magnet selectively positionable proximate the tube responsive to level of the process material;

a magnetostrictive wire in the tube having first and second ends, the second end being operatively secured at the tube distal end; and

a pickup sensor mounted proximate the tube near end comprising first and second trays each supporting a respective first and second spring element and a first and second crystal, the first and second crystals sandwiching the magnetostrictive wire so that interaction between an electrical pulse on the magnetostrictive wire and a magnetic field generated by the magnet produces a torsional wave on the magnetostrictive wire sensed by the crystals, and the spring elements sandwiching the crystals to provide consistent contact force between the crystals and the magnetostrictive wire, and removable resilient fasteners for supporting the trays and for maintaining the pickup sensor in assembled relationship devoid of any threaded fasteners.

16. The magnetostrictive level sensing instrument of claim 15 wherein the spring elements comprise electrical contacts to electrically connect the crystals to a sensing circuit and each spring elements each includes a tab extending outwardly from the housing to connect to an electrical conductor.

17. The magnetostrictive level sensing instrument of claim 15 wherein the removable resilient fasteners comprise retaining rings to maintain the plastic trays in assembled relationship.

18. The magnetostrictive level sensing instrument of claim 15 wherein the spring elements are adhesively secured to the crystals.

19. The magnetostrictive level sensing instrument of claim 15 wherein the spring elements comprise electrical contacts to electrically connect the crystals to a sensing circuit and are adhesively secured to the crystals using a conductive adhesive.