Hybrid cable with flat power conductors
View Patent ↗A cable reduces loop inductance by changing the cross-sectional shape of the conductive elements of power supply and return conductors to something other than the traditional circular cross sectional shape, e.g., to a thin generally rectangular shape. The power supply and return conductors are also controlled in placement along the length of the cable, so that mutual inductance is maximized within a given power supply circuit, and minimized between the given power supply circuit and other power supply circuits within the cable. The return power supply conductor may optionally be sized for multiple power supply circuits, which may further reduce loop inductance and reduce crosstalk noise between different power supply circuits within a common cable. The power supply and return conductors may be part of a hybrid cable used to power and communicate with plural remote radio units proximate a top of a tower.
1. A cable comprising:
a first insulated power supply conductor;
a first insulated power return conductor;
a second insulated power supply conductor;
a second insulated power return conductor;
a fiber optic cable; and
an outer jacket surrounding said first insulated power supply and return conductors, said second insulated power supply and return conductors, and said fiber optic cable, wherein said first insulated power supply and return conductors and said second insulated power supply and return conductors each include a current carrying portion which is generally rectangular in cross section with a height H and a width W, and is formed by a plurality of stacked layers of conductive materials, abutting to each other along a length of the cable;
wherein the first insulated power supply conductor and the first insulated power return conductor are arranged in said outer jacket such that said first insulated power supply conductor and said first insulated power return conductor abut each other with flush planar surfaces, wherein said second insulated power supply conductor and said second insulated power return conductor are arranged in said outer jacket such that said second insulated power supply conductor and said second insulated power return conductor abut each other with flush planar surfaces, and wherein said fiber optic cable is arranged in said outer jacket such that said fiber optic cable abuts at least one of said insulated power supply conductors and one of said insulated power return conductors.
2. The cable of claim 1 , further comprising:
a third insulated power supply conductor; and
a third insulated power return conductor, wherein said third insulated power supply and return conductors are surround by said outer jacket, wherein said third insulated power supply and return conductors are generally rectangular in cross section, and wherein said second insulated power supply conductor abuts said first power supply conductor and abuts said third insulated power supply conductor.
3. The cable of claim 2 , wherein said fiber optic cable comprises a first fiber optic cable, said cable further comprising:
a second fiber optic cable disposed within said outer jacket.
4. The cable of claim 3 , further comprising:
a shielding layer surrounding said first insulated power supply and return conductors, said second insulated power supply and return conductors and said third insulated power supply and return conductors, and wherein said outer jacket surrounds said shielding layer.
5. The cable of claim 1 , wherein said plurality of stacked layers of conductive materials comprises at least three conductive plates, wherein a thickness of each plate is T and the height H of said current carrying portion is equal to a number of conductive plates times T.
6. The cable of claim 5 , wherein said at least three conductive plates are formed of aluminum, wherein said at least three conductive plates equals four conductive plates, and the height H of said current carrying portion is equal to 4T.
7. The cable of claim 1 , wherein said plurality of stacked layers of conductive materials comprises at least three layers, with each layer including a plurality of conductive strands.
8. The cable of claim 1 , wherein each layer of said plurality of stacked layers of conductive materials is formed by plural conductive strands.
9. The cable of claim 8 , wherein at least some of said plural conductive strands are braided together.
10. The cable of claim 1 , wherein said first and second insulated power supply conductors are joined by a first web of insulation material, and said first and second insulated power return conductors are joined by a second web of insulation material.
11. A cable comprising:
a fiber optic cable;
a first insulated power supply conductor;
a second insulated power supply conductor;
a first insulated power return conductor; and
an outer jacket surrounding said first and second insulated power supply conductors, said fiber optic cable, and said first insulated power return conductor, wherein said first and second insulated power supply conductors and said first insulated power return conductor each have a current carrying portion which is non-circular in cross section, wherein said current carrying portion of said first insulated power return conductor is larger in cross sectional area as compared to either of said current carrying portions of said first or second insulated power supply conductors, and wherein said first insulated power return conductor is insulated separately from said first and second insulated power supply conductors
wherein said first insulated power supply conductor and said first insulated power return conductor are arranged in said outer jacket such that said first insulated power supply conductor and said first insulated power return conductor abut each other with flush planar surfaces, wherein said second insulated power supply conductor and said first insulated power return conductor are arranged in said outer jacket such that said second insulated power supply conductor and said first insulated power return conductor abut each other with flush planar surfaces, and wherein said fiber optic cable is arranged in said outer jacket such that said fiber optic cable abuts at least one of the insulated power supply conductors and said first insulated power return conductor.
12. The cable of claim 11 , further comprising:
a third insulated power supply conductor, wherein said third insulated power supply conductor is surround by said outer jacket and wherein said current carrying portions of said first, second and third insulated power supply conductors are generally rectangular in cross section.
13. The cable of claim 12 , wherein said first, second and third insulated power supply conductors are joined by webs of insulation material.
14. The cable of claim 11 , further comprising:
a communication signal carrying medium different from said fiber optic cable disposed within said outer jacket.
15. The cable of claim 14 , wherein said current carrying portion of said first insulated power supply conductor is formed in a generally rectangular shape, as viewed in cross section, by a plurality of stacked layers of conductive materials.
16. The cable of claim 11 , further comprising:
third, fourth, fifth and sixth insulated power supply conductors; and
a second insulated power return conductor, wherein said third, fourth, fifth and sixth insulated power supply conductors and said second insulated power return conductor are surround by said outer jacket and wherein said third, fourth, fifth and sixth insulated power supply conductors and said second insulated power return conductor each have a current carrying portion which is non-circular in cross section.
17. The cable of claim 16 , further comprising:
first and second fiber optic cables disposed within said outer jacket.
18. A cable comprising:
a fiber optic cable;
a first insulated power supply conductor;
a second insulated power supply conductor;
a first insulated power return conductor; and
an outer jacket surrounding said first insulated power supply and return conductors, said fiber optic cable, and said second insulated power supply conductor, wherein said first insulated power supply and return conductors and said second insulated power supply conductor each include a current carrying portion which is generally rectangular in cross section with a height H and a width W, and is formed by a plurality of stacked layers of conductive materials, abutting to each other along a length of the cable, and wherein said current carrying portion of said first insulated power return conductor is larger in cross sectional area as compared to either of said current carrying portions of said first or second insulated power supply conductors, and wherein said first insulated power return conductor is insulated separately from said first and second insulated power supply conductors;
wherein said first insulated power supply conductor and said first insulated power return conductor are arranged in said outer jacket such that said first insulated power supply conductor and said first insulated power return conductor abut each other with flush planar surfaces, wherein said second insulated power supply conductor and said first insulated power return conductor are arranged in said outer jacket such that said second insulated power supply conductor and said first insulated power return conductor abut each other with flush planar surfaces, and wherein said fiber optic cable is arranged in said outer jacket such that said fiber optic cable abuts at least one of the insulated power supply conductors and said first insulated power return conductor.
19. The cable of claim 18 , wherein said first and second insulated power supply conductors are joined by a web of insulation material.