Control and positioning system for the exchange of wear lining elements on a wall subject to wear
View Patent ↗The invention concerns a control and positioning system for the indication of the mounting position of an exchangeable wear lining element at a surface at a wall that is subject to wear, which may be constituted by, for example, the inner surface of a rotating drum at an ore grinder. The wear lining element is supported at the free end of a maneuverable arm that is a component of a lifting arrangement that is controlled during the handling of the wear lining element during a mounting operation by a crane operator. The wall is provided with a set of mounting holes and the wear lining element is equipped on its lower surface with a set of attachment means. The wear lining element is intended to be tightened against the surface by means of supplementary attachment means that are introduced through the mounting holes.
1. A control and positioning system for the indication of the mounting condition of an exchangeable wear lining element at a surface at a wall that is subject to wear, which is constituted by the inner surface of a rotating drum at an ore grinder, and where the wear lining element is supported at the free end of a manoeuvrable arm that is a component of a lifting arrangement that is controlled during the handling of the wear lining element during a mounting operation by a crane operator, whereby the wall is provided with a set of mounting holes and the wear lining element is equipped on its lower surface with attachment means, whereby the wear lining element is intended to be tightened against the surface by means of supplementary attachment means that are introduced through the mounting holes, wherein the system comprises:
a first reference system formed by the mounting holes of the wall;
a second reference system formed by the attachment means located on the lower surface of the wear lining element;
a two-dimensional sensor that is arranged to be stationary at the outer surface of the wall which is located on the opposite side of the wall of the mounting surface to that which is exposed to wear, in such a manner that the field of view of the sensor contains the lower surface of the wear lining element viewed through the mounting holes, whereby the sensor is arranged to transmit an electrical signal that represents an image of the relative position between the first and second reference systems, and with the guidance of which image the mounting position of the wear lining element at the wall can be determined by the crane operator.
2. The control and positioning system according to claim 1 , whereby the two-dimensional sensor comprises two image recording cameras that are secured to the first reference system in such a manner that their fields of view contain the attachment means located at the lower surface of the wear lining element viewed through the mounting holes.
3. The control and positioning system according to claim 2 , further comprising an image processing unit that converts the electrical signal from the image recording cameras to a graphic two-dimensional image and a display unit with which the image can be presented in real time for the crane operator so that the crane operator can guide and maneuver the lifting arrangement and in this way bring the wear lining element into its mounting position at the wall.
4. The control and positioning system according to claim 1 , comprising a source of illumination that is arranged to emit light from the outer surface of the wall through the mounting holes or openings of the wall in a direction towards the lower surface of the wear lining element.
5. The control and positioning system according to claim 1 , whereby the two-dimensional sensor comprises a ring-shaped guide intended to be introduced as a probe into the mounting holes of the wall for geometric determination of the geometric position of the first reference system.
6. The control and positioning system according to claim 5 , further comprising a housing in which an image recording camera and a source of illumination are positioned, and which housing is equipped at a forward end with the ring-shaped guide and an attachment means that allows the housing to be mounted at the outer surface of the wall in association with a mounting hole, in a manner that allows it to be removed.
7. The control and positioning system according to claim 6 , whereby the attachment means comprises a magnetic attachment.
8. The control and positioning system according to claim 2 , whereby each image recording camera comprises a lens at which the source of illumination is arranged as a set of LEDs, distributed around the circumference of the lens.
9. The control and positioning system according to claim 1 , further comprising a lifting arrangement of the type that demonstrates a control unit provided with a transmitter and receiver in order to allow remote control of the control and actuator means of the lifting arrangement and where control signals are sent as electrical control commands to a control in the control unit of the arrangement, an external communication unit that offers a two-way communication connection over the internet with a control unit and the image processing unit and with which the crane operator located at a distance can in real time guide and control the relative positions of the reference systems.
10. The control and positioning system according to claim 9 , whereby the external communication unit comprises a computer terminal with an associated control stick.