IP Library Granted Patent US 9,796,015
Granted Patent B2
US 9,796,015 · App. 14/343,893 · Granted Oct 24, 2017

Molding sand for three dimensional laminate molding

Inventors: Yoya Fukuda (Numazu, JP); Kenichi Hayashi (Shizuoka, JP); Takashi Komai (Shizuoka, JP); Yusuke Urushibata (Shizuoka, JP); Yusuke Tomita (Shizuoka, JP)
Assignee: Kimura Chuzosho Co., Ltd.
B22C1/10B22C1/02B22C1/22B22C9/02B33Y70/00
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Quick Facts
Patent No.
US 9,796,015
App. No.
14/343,893
Granted
Oct 24, 2017
Kind
B2
Abstract

According to the invention, by setting the linear thermal expansion amount when a mold made of a molding sand is heated from a room temperature to 1000° C. to be not more than 0.9%, and the ratio (D/d) between the diameter of a slump (D) and the diameter of a slump cone (d) in a slump test of the molding sand having a hardening agent kneaded to be not less than 1.65, a molding sand preferable for use in a mold produced using the self-hardening type of three dimensional laminate molding sand mold, having low thermal expansibility preventing occurrence of a veining defect, and capable of forming a large and complicated shape can be obtained.

Claims (13)

1. A molding sand for a two-liquid mixed organic self-hardening type three dimensional laminate molding, consisting of:

a natural silica sand;

a second component; and

a hardening agent as a catalyst,

wherein the second component and the hardening agent are kneaded to the natural silica sand,

wherein the second component is a natural or artificial sand that is kneaded at an amount of 40 to 95% by mass of the molding sand,

wherein a linear thermal expansion value when a mold produced using the molding sand is heated from a room temperature to 1000° C. is not more than 0.9%,

wherein a ratio (D/d) between a diameter of a slump (D) and a diameter of a slump cone (d) in a slump test of the molding sand is not less than 1.65, and

wherein an average particle size of the artificial sand is 0.5 to 2 times an average particle size of the natural silica sand.

2. The molding sand according to claim 1 , wherein the second component is the natural or artificial sand with the linear thermal expansion value smaller than the natural silica sand.

3. The molding sand according to claim 1 , wherein the second component is the artificial sand produced by any of a sintering method, a fusion method or a flame fusion method, and is at least one kind selected from a new sand, a reclaimed sand thereof and a reborn sand thereof.

4. The molding sand according to claim 1 , wherein the hardening agent is kneaded at an amount of 0.1 to 1.0% by mass of the molding sand.

5. The molding sand according to claim 3 , wherein the hardening agent is kneaded at an amount of 0.1 to 1.0% by mass of the molding sand.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE CORRECTIVE ASSIGNMENT TO CORRECT THE FIRST INVENTOR'S FIRST NAME FROM YOYO TO YOYA PREVIOUSLY RECORDED ON REEL 032395 FRAME 0025. ASSIGNOR(S) HEREBY CONFIRMS THE THE ASSIGNMENT. Recorded Apr 22, 2014
From: FUKUDA, YOYA; HAYASHI, KENICHI; KOMAI, TAKASHI; URUSHIBATA, YUSUKE; TOMITA, YUSUKE
To: KIMURA CHUZOSHO CO., LTD.
Reel/Frame 032732/0821 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2014
From: FUKUDA, YOYO; HAYASHI, KENICHI; KOMAI, TAKASHI; URUSHIBATA, YUSUKE; TOMITA, YUSUKE
To: KIMURA CHUZOSHO CO., LTD.
Reel/Frame 032395/0025 →
Priority Claims (1)
JP 2012-113632 · May 17, 2012 · national
Continuity (1)
Related Publication 20140224152A1 · Aug 14, 2014