Tire uniformity through identification of process harmonics using re-indexed partial uniformity waveforms
View Patent ↗Systems and methods for improving tire uniformity include identifying at least one candidate process harmonic and corresponding period. A set of uniformity waveforms is then collected for each test tire in a set of one or more test tires. To provide better data for analysis, the collection of waveforms may include multiple waveforms including measurements obtained before and/or after cure, in clockwise and/or counterclockwise rotational directions, and while the tire is loaded and/or unloaded. The uniformity waveforms may be re-indexed to the physical order of the at least one candidate process harmonic, and selected data points within the waveforms may optionally be deleted around a joint effect or other non-sinusoidal effect. The re-indexed, optionally partial, waveforms may then be analyzed to determine magnitude and azimuth estimates for the candidate process harmonics. Aspects of tire manufacture may then be modified in a variety of different ways to account for the estimated process harmonics.
1. A method for improving the uniformity of tires in tire manufacture, comprising the steps of:
identifying a candidate process harmonic and corresponding period for a set of consecutively produced test tires which each have a circumference, wherein the corresponding period of the candidate process harmonic, defined relative to the dimensions of the test tires, is not an integer divisor of the circumference;
collecting a set of uniformity waveforms by measuring a uniformity waveform for each test tire, wherein each uniformity waveform contains one or more tire harmonics and the candidate process harmonic;
re-indexing the collected uniformity waveforms so that breaks between the waveforms for the consecutive tires matches the physical order of the candidate process harmonic and combining the re-indexed waveforms into a concatenated waveform with a period corresponding to the period of the candidate process harmonic;
analyzing the set of re-indexed uniformity waveforms to determine magnitude and azimuth estimates for the candidate process harmonic; and
modifying the tire manufacture based on the magnitude and azimuth estimates for the candidate process harmonic by slowing or accelerating a manufacturing process to reduce the combined average magnitude of the one or more tire harmonics and the candidate process harmonic for subsequent tires created by the tire manufacture.
2. A method as in claim 1 , further comprising deleting selected points from each waveform from the set of uniformity waveforms that represent joint effects or other non-sinusoidal process effects.