IP Library Granted Patent US 9,660,499
Granted Patent B2
US 9,660,499 · App. 14/347,082 · Granted May 23, 2017

Compressor having biased controlled magnetic bearings

Inventors: Atsushi Sakawaki (Kusatsu, JP); Yuji Nakazawa (Kusatsu, JP); Yusuke Irino (Kusatsu, JP); Naoya Yamashita (Kusatsu, JP)
Assignee: Daikin Industries, Ltd.
H02K7/09F04D17/10F04D19/048F04D29/058F04D29/059F16C32/0442F16C32/0444F16C32/0451F16C32/0457F16C32/0463F16C32/0485
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Quick Facts
Patent No.
US 9,660,499
App. No.
14/347,082
Granted
May 23, 2017
Kind
B2
Abstract

A stator is provided which exerts a combined electromagnetic force of a plurality of electromagnets on a drive shaft having a fluctuating load. A controller is provided which controls a current difference between a first coil current passed through a coil of the electromagnet generating an electromagnetic force in a direction opposite to that of the load and a second coil current passed through a coil of the electromagnet generating an electromagnetic force in the same direction as that of the load to perform a position control on the drive shaft. The controller adjusts the second coil current to reduce an average value of the second coil current.

Claims (51)

1. A magnetic bearing comprising:

a stator including a plurality of electromagnets and configured to exert a combined electromagnetic force of the plurality of electromagnets on a drive shaft having a fluctuating load; and

a controller configured to,

control a current difference between a first coil current passed through a coil of the electromagnet generating an electromagnetic force in a direction opposite to that of the load and a second coil current passed through another coil of the electromagnet generating an electromagnetic force in the same direction as that of the load to perform periodic position control on the drive shaft, and

periodically adjust the second coil current to reduce an average value of the second coil current,

wherein the controller performs the periodic position control at different intervals than the periodic adjustment of the second coil current.

2. The magnetic bearing of claim 1 , wherein

the controller adjusts the second coil current so that the magnitude of the absolute value of the sum of an average value of the first coil current and an average value of the second coil current does not become lower than or equal to a predetermined limit value.

3. The magnetic bearing of claim 1 , wherein

the controller obtains at least one of an average value of the first coil current and an average value of the second coil current, and adjusts the second coil current when a change range of the obtained average value becomes lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

4. The magnetic bearing of claim 1 , wherein

the controller obtains at least one of an average value of the first coil current and an average value of the second coil current, filters out a frequency component of the obtained average value which is smaller than a predetermined frequency, and adjusts the second coil current when a change range of the filtered average value becomes smaller than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

5. A compressor comprising:

the magnetic bearing of claim 1 ;

an electric motor including a drive shaft configured to be supported by the magnetic bearing without contact; and

a compression mechanism configured to be driven by the electric motor.

6. The magnetic bearing of claim 1 , wherein

the controller includes

a controller configured to control a control current causing each electromagnet to generate an electromagnetic force, and a bias current added to the control current to linearize a relationship between a value of the control current and the combined electromagnetic force, and

a bias current adjuster configured to adjust a value of the bias current to cause the value of the bias current to approach the value of the control current.

7. The magnetic bearing of claim 6 , wherein

the bias current adjuster adjusts the value of the bias current to a geometric mean of the value of the bias current and the value of the control current.

8. The magnetic bearing of claim 6 , wherein

the bias current adjuster adjusts the value of the bias current a predetermined amount at a time.

9. The magnetic bearing of claim 6 , wherein

the bias current adjuster adjusts the bias current so that the magnitude of the absolute value of the bias current does not become lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

10. The magnetic bearing of claim 6 , wherein

the bias current adjuster adjusts the bias current when a change range of an average value of the control current becomes lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

11. The magnetic bearing of claim 6 , wherein

an average value of the control current is obtained, and a frequency component of the average value which is smaller than a predetermined frequency is filtered out; and

the bias current adjuster adjusts the bias current when a change range of the filtered average value of the control current higher than or equal to a predetermined frequency becomes smaller than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

12. The magnetic bearing of claim 1 , wherein

the controller increases a change range of the current difference when the first coil current decreases depending on the load, and decreases the change range of the current difference when the first coil current increases depending on the load.

13. The magnetic bearing of claim 12 , wherein

the controller adjusts the second coil current so that the magnitude of the absolute value of the sum of an average value of the first coil current and an average value of the second coil current does not become lower than or equal to a predetermined limit value.

14. The magnetic bearing of claim 12 , wherein

the controller obtains at least one of an average value of the first coil current and an average value of the second coil current, and adjusts the second coil current when a change range of the obtained average value becomes lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

15. The magnetic bearing of claim 12 , wherein

the controller obtains at least one of an average value of the first coil current and an average value of the second coil current, and adjusts the second coil current when a change range of the obtained average value higher than or equal to a predetermined frequency becomes smaller than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

16. The magnetic bearing of claim 12 , wherein

the controller includes

a controller configured to control a control current causing each electromagnet to generate an electromagnetic force, and a bias current added to the control current to linearize a relationship between a value of the control current and the combined electromagnetic force, and

a bias current adjuster configured to adjust a value of the bias current to cause the value of the bias current to approach the value of the control current.

17. The magnetic bearing of claim 16 , wherein

the bias current adjuster adjusts the value of the bias current a predetermined amount at a time.

18. The magnetic bearing of claim 16 , wherein

the bias current adjuster adjusts the value of the bias current to a geometric mean of the value of the bias current and the value of the control current.

19. The magnetic bearing of claim 16 , wherein

the bias current adjuster adjusts the bias current so that the magnitude of the absolute value of the bias current does not become lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

20. The magnetic bearing of claim 16 , wherein

the bias current adjuster adjusts the bias current when a change range of an average value of the control current becomes lower than or equal to a threshold determined based on conditions for operation of a device supported by the magnetic bearing.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2014
From: SAKAWAKI, ATSUSHI; NAKAZAWA, YUJI; IRINO, YUSUKE; YAMASHITA, NAOYA
To: DAIKIN INDUSTRIES, LTD.
Reel/Frame 032526/0823 →
Priority Claims (1)
JP 2011-209153 · Sep 26, 2011 · national
Continuity (1)
Related Publication 20140234139A1 · Aug 21, 2014