Installation and method for curtain-coating panel-shaped components
The present invention relates to a device 10 and a method for curtain-coating of panel-shaped components 60 as well as components which have been manufactured by such a method. The device comprises a device 40 for generating a liquid curtain 42 of coating material, an input transport device 20 and an output transport device 30 , wherein the output transport device 30 and/or the input transport device 20 can be height-adjusted.
1. A device for curtain-coating of a panel-shaped component, comprising:
a device for generating a liquid curtain of coating material; and
an input transport device and an output transport device to guide the component to be coated through the curtain, wherein a gap is provided between the input transport device and the output transport device, through which surplus coating material may be led away;
wherein at least one of the output transport device or the input transport device is height-adjustable and the device further comprises actuating means which is adapted to carry out a relative height-adaption of at least one of the input transport device and the output transport device automatically during the coating operation depending on a position of the component to be coated,
wherein the actuating means is adapted to carry out at least one of raising an inlet area of the output transport device, or lowering an outlet area of the input transport device before an end section of the component to be coated leaves the input transport device, and
wherein the actuating means is adapted to automatically adjust the inlet area of the output transport device at a higher level than the outlet area of the input transport device.
2. The device for curtain-coating according to claim 1 , wherein the actuating means is adapted to automatically carry out at least one of lowering the inlet area of the output transport device, or raising the outlet area of the input transport device before a front section of the component to be coated comes into contact with the output transport device.
3. The device for curtain-coating according to claim 2 , wherein the actuating means is adapted to automatically adjust the inlet area of the output transport device at a lower level than the outlet area of the input transport device.
4. The device for curtain-coating according to claim 1 , wherein the device includes at least one of:
the output transport device being rotatably supported at an outlet area order to effect a height adaption of at least the inlet area of the output transport device by rotation, or
the input transport device being rotatably supported at an inlet area in order to effect a height adaption of at least the outlet area of the input transport device by rotation.
5. The device for curtain-coating according to claim 1 , in combination with a plurality of panel-shaped components, wherein the panel-shaped components are rectangular and comprise a length which corresponds to a multitude of a thickness of the components, wherein the ratio of the length to the thickness (L/d) is at least 150.
6. The device for curtain-coating according to claim 5 , wherein the ratio of the length to the thickness (L/d) is at least 240.
7. The device for curtain-coating according to claim 5 , wherein the ratio of the length to the thickness (L/d) is at least 300.
8. The device for curtain-coating according to claim 1 , wherein the input transport device and the output transport device are adapted to transport the panel-shaped components to be coated with a speed of at least 50 m/min through the curtain during operation of the device.
9. The device for curtain-coating according to claim 8 , wherein the input transport device and the output transport device are adapted to transport the panel-shaped components to be coated with a speed of at least 100 m/m in during operation of the device.
10. The device for curtain-coating according to claim 8 , wherein the input transport device and the output transport device are adapted to transport the panel-shaped components to be coated with a speed of at least 110 m/min during operation of the device.
11. The device for curtain-coating according to claim 1 , wherein a raising speed of the actuating means during the raising is in the range of 1 cm/s to 10 cm/s.
12. The device for curtain-coating according to claim 11 , wherein the raising speed of the actuating means is in the range of 1.5 cm/s to 7 cm/s.
13. The device for curtain-coating according to claim 11 , wherein the raising speed of the actuating means is in the range of 2 cm/s to 6 cm/s.
14. The device for curtain-coating according to claim 11 , wherein the raising speed of the actuating means is in the range of 3 cm/s to 5 cm/s.
15. The device for curtain-coating according to claim 1 , wherein the input transport device and the output transport device comprise transport belts.
16. The device for curtain-coating according to claim 1 , wherein the device further comprises means for the detection of the position of the components to be coated on the transport devices.
17. The device for curtain-coating according to claim 16 , wherein the means for the detection of the position of the components to be coated is in communication with the actuating means.
18. The device for curtain-coating according to claim 1 , wherein the device for generating a liquid curtain of coating material comprises a dispenser which generates the free-falling curtain.