IP Library Granted Patent US 9,112,165
Granted Patent B2
US 9,112,165 · App. 14/359,580 · Granted Aug 18, 2015

Method for producing an optoelectronic component, and optoelectronic component

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Quick Facts
Patent No.
US 9,112,165
App. No.
14/359,580
Granted
Aug 18, 2015
Kind
B2
Abstract

A method for producing an optoelectronic component may include forming a first electrode on a substrate, forming an organic functional layer structure on the first electrode; forming a second electrode on the organic functional layer structure, forming at least one contact for making contact with the first and/or second electrode, forming an encapsulation layer above the layer structure and the contact, removing the encapsulation layer above the contact with the aid of an anisotropic etching method, and cooling the substrate during the anisotropic etching method.

Claims (56)

1. A method for producing an optoelectronic component, the method comprising:

forming a first electrode on a substrate;

forming an organic functional layer structure on the first electrode;

forming a second electrode on the organic functional layer structure;

forming at least one contact for making contact with the first and/or second electrode;

forming an encapsulation layer above the layer structure and the contact;

applying a lacquer to the encapsulation layer above and/or alongside the layer structure so that the lacquer serves as an etching stop for the layer structure and/or a flank of the layer structure during anisotropic etching;

removing the encapsulation layer above the contact with the aid of an anisotropic etching method; and

cooling the substrate during the anisotropic etching method.

2. A method for producing an optoelectronic component, the method comprising:

forming a first electrode on a substrate;

forming an organic functional layer structure on the first electrode;

forming a second electrode on the organic functional layer structure;

forming at least one contact for making contact with the first and/or second electrode;

forming an encapsulation layer above the layer structure and the contact and a further encapsulation layer on a rear side of the substrate facing away from the layer structure; and

applying a lacquer to the encapsulation layer above and/or alongside the layer structure so that the lacquer serves as an etching stop for the layer structure and/or a flank of the layer structure during anisotropic etching;

removing the encapsulation layer above the contact with the aid of an anisotropic etching method and removing the further encapsulation layer on the rear side with the aid of the anisotropic etching method or an additional anisotropic etching method.

3. The method as claimed in claim 1 , wherein the optoelectronic component is a light-emitting component.

4. The method as claimed in claim 3 , wherein the optoelectronic component is an organic light-emitting diode.

5. The method as claimed in claim 1 , wherein a dry etching method is carried out as the anisotropic etching method.

6. The method as claimed in claim 5 , wherein a physical or physical-chemical dry etching method is carried out as the dry etching method.

7. The method as claimed in claim 6 , wherein a plasma-enhanced etching method is carried out as the dry etching method.

8. The method as claimed in claim 7 , wherein an ICP plasma method is carried out as the dry etching method.

9. The method as claimed in claim 1 , wherein a cover is fixed above the layer structure on the encapsulation layer with the aid of an adhesive, said cover serving as an etching stop for the encapsulation layer above the layer structure during the anisotropic etching method.

10. The method as claimed in claim 1 , wherein the contact is embodied such that it serves as its own etching stop and/or as an etching stop for the substrate during the anisotropic etching method.

11. The method as claimed in claim 1 , wherein at least the encapsulation layer is embodied as two or more partial layers above the layer structure and the contact, and wherein the partial layers above the contact are removed with the aid of the anisotropic etching method.

12. An optoelectronic component embodied with the aid of a method, the method comprising:

forming a first electrode on a substrate;

forming an organic functional layer structure on the first electrode;

forming a second electrode on the organic functional layer structure;

forming at least one contact for making contact with the first and/or second electrode;

forming an encapsulation layer above the layer structure and the contact;

applying a lacquer to the encapsulation layer above and/or alongside the layer structure so that the lacquer serves as an etching stop for the layer structure and/or a flank of the layer structure during anisotropic etching;

removing the encapsulation layer above the contact with the aid of an anisotropic etching method; and

cooling the substrate during the anisotropic etching method.

13. The method as claimed in claim 2 , wherein the optoelectronic component is a light-emitting component.

14. The method as claimed in claim 13 , wherein the optoelectronic component is an organic light-emitting diode.

15. The method as claimed in claim 2 , wherein a dry etching method is carried out as the anisotropic etching method.

16. The method as claimed in claim 15 , wherein a physical or physical-chemical dry etching method is carried out as the dry etching method.

17. The method as claimed in claim 16 , wherein a plasma-enhanced etching method is carried out as the dry etching method.

18. The method as claimed in claim 17 , wherein an ICP plasma method is carried out as the dry etching method.

19. The method as claimed in claim 2 , wherein a cover is arranged above the layer structure on the encapsulation layer, said cover serving as an etching stop for the encapsulation layer above the layer structure during the anisotropic etching method.

20. The method as claimed in claim 19 , wherein the cover is fixed with the aid of adhesive.

21. The method as claimed in claim 20 , wherein the adhesive serves as an etching stop for the encapsulation layer above the layer structure during the anisotropic etching method.

22. The method as claimed in claim 20 , wherein the adhesive is applied such that it covers at least one flank of the layer structure and thus serves as an etching stop for the corresponding flank during the anisotropic etching method.

23. The method as claimed in claim 2 , wherein a lacquer is applied above and/or alongside the layer structure in such a way that the lacquer serves as an etching stop for the layer structure and/or a flank of the layer structure during the anisotropic etching method.

24. The method as claimed in claim 2 , wherein the contact is embodied such that it serves as its own etching stop and/or as an etching stop for the substrate during the anisotropic etching method.

25. The method as claimed in claim 2 , wherein at least the encapsulation layer is embodied as two or more partial layers above the layer structure and the contact, and wherein the partial layers above the contact are removed with the aid of the anisotropic etching method.

26. An optoelectronic component embodied with the aid of a method, the method comprising:

forming a first electrode on a substrate;

forming an organic functional layer structure on the first electrode;

forming a second electrode on the organic functional layer structure;

forming at least one contact for making contact with the first and/or second electrode;

forming an encapsulation layer above the layer structure and the contact and a further encapsulation layer on a rear side of the substrate facing away from the layer structure; and

applying a lacquer to the encapsulation layer above and/or alongside the layer structure so that the lacquer serves as an etching stop for the layer structure and/or a flank of the layer structure during anisotropic etching;

removing the encapsulation layer above the contact with the aid of an anisotropic etching method and removing the further encapsulation layer on the rear side with the aid of the anisotropic etching method or an additional anisotropic etching method.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2020
From: OSRAM OLED GMBH
To: DOLYA HOLDCO 5 LIMITED
Reel/Frame 053464/0374 →
CORRECTIVE ASSIGNMENT TO CORRECT THE 11/658.772 REPLACED 11/658.772 PROPERTY NUMBERS PREVIOUSLY RECORDED AT REEL: 053464 FRAME: 0395. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 11, 2020
From: DOLYA HOLDCO 5 LIMITED
To: PICTIVA DISPLAYS INTERNATIONAL LIMITED
Reel/Frame 053464/0395 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PROPERTY NUMBERS PREVIOUSLY RECORDED ON REEL 034614 FRAME 0421. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 30, 2018
From: OSRAM OPTO SEMICONDUCTORS GMBH
To: OSRAM OLED GMBH
Reel/Frame 045754/0947 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2014
From: OSRAM OPTO SEMICONDUCTORS GMBH
To: OSRAM OLED GMBH
Reel/Frame 034614/0421 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2014
From: BAISL, RICHARD
To: OSRAM OPTO SEMICONDUCTORS GMBH
Reel/Frame 033558/0801 →