IP Library Granted Patent US 10,724,059
Granted Patent B2
US 10,724,059 · App. 14/360,645 · Granted Jul 28, 2020

Fermentation process

Inventors: Frank Benkwitz (Auckland, NZ); Christophe Daniel Mihalcea (Auckland, NZ); Alice Marie Havill (Auckland, NZ)
Assignee: LANZATECH NEW ZEALAND LIMITED
C12P7/54C12M21/04C12M29/24C12M43/06C12P7/06C12P7/065C12P7/16C12P7/18C12P7/52Y02E50/10Y02E50/17Y02E50/343
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Quick Facts
Patent No.
US 10,724,059
App. No.
14/360,645
Granted
Jul 28, 2020
Kind
B2
Abstract

This invention relates generally to method for producing products, particularly alcohols, by microbial fermentation. In particular, the invention relates to methods for increasing the efficiency of the fermentation, by providing a method for treating the used fermentation broth to produce a treated permeate which is then passed back to the bioreactor. The invention provides a method whereby at least one treatment step used to treat the permeated, produces a gaseous product which is then used in one or more stages of the fermentation process.

Claims (24)

1. A method for improving carbon capture in a microbial fermentation of a substrate comprising CO, the method comprising;

a) in a bioreactor comprising a culture of at least one microorganism, fermenting a gaseous substrate comprising CO to produce a fermentation broth comprising at least one product;

b) removing at least a portion of the fermentation broth via a bleed stream, from the bioreactor;

c) removing at least a portion of a permeate stream from the bioreactor;

d) removing at least a portion of the at least one product from the bleed stream and/or permeate stream to provide a product depleted stream;

e) passing the product depleted stream to a clarifying module wherein at least a portion of biomass contained in the product depleted stream is removed from the product depleted stream to provide a treated stream; and

f) passing at least a portion of the treated stream to the bioreactor.

2. The method of claim 1 wherein the at least one product is an alcohol or an acid.

3. The method of claim 1 wherein the at least one product is selected from the group consisting of ethanol, acetic acid and 2,3-butanediol.

4. The method of claim 1 wherein at least a portion of the at least one product removed in step (d) is removed by a distillation process.

5. The method of claim 1 wherein the clarifying module comprises an anaerobic digestion module.

6. The method of claim 1 wherein the clarifying module comprises at least one of a biomass removal module, an organic component removal module, an inorganic component removal module, an acid removal module or a sterilisation module.

7. The method of claim 5 wherein the anaerobic digestion module consumes biomass and/or proteins and produces a gaseous substrate comprising methane and carbon dioxide.

8. The method of claim 7 wherein the methane produced by the anaerobic digestion is used as a carbon, heat or energy source.

9. The method of claim 7 wherein the methane is used in a process selected from the group consisting of; reformation of methane to produce to CO; direct or indirect heating of a distillation process for the removal of at least one product from a permeate and/or bleed stream; and power generation using a gas turbine.

10. The method of claim 1 further comprising adding at least one component of a liquid nutrient media to the treated stream prior to the treated stream being passed back to the bioreactor.

11. The method of claim 1 wherein the microbial fermentation is a continuous microbial fermentation.

12. The method of claim 1 wherein the steps (d) and (e) are carried out continuously.

13. The method of claim 1 , wherein the microorganism is A. woodii ; the gaseous substrate is CO 2 and H 2 ; and the at least one product is acetic acid.

14. The process of claim 1 where the at least one microorganism is a carboxydotrophic acetogenic bacteria.

15. The process of claim 1 where the at least one microorganism is selected from the genus Clostridium.

16. The process of claim 15 where the at least one microorganism is selected from the group consisting of Clostridium autoethanogenum, Clostridium ljungdahlii, Clostridium ragsdalei, Clostridium carboxidivorans and Clostridium coskatii.

17. The process of claim 16 where the at least one microorganism is Clostridium autoethanogenum.

18. The method of claim 10 wherein the one or more components of the liquid nutrient media is selected from the group consisting of Iron, Potassium, Calcium, Magnesium, Boron, Cobalt, Chromium, Manganese, Molybdenum, Sodium, Nickel, Selenium, Zinc, Chloride, Phosphorus, Sulphide, Nitrogen, Tungsten and B vitamins.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE PATENT NUMBE 9,5348,20 PREVIOUSLY RECORDED AT REEL: 059911 FRAME: 0400. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 4, 2022
From: LANZATECH NEW ZEALAND LIMITED
To: LANZATECH NZ INC.
Reel/Frame 061084/0646 →
CORRECTIVE ASSIGNMENT TO CORRECT THE U.S. PATENT NUMBER 8,979,228 PREVIOUSLY RECORDED AT REEL: 059911 FRAME: 0400. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 3, 2022
From: LANZATECH NEW ZEALAND LIMITED
To: LANZATECH NZ, INC.
Reel/Frame 061058/0076 →
RELEASE OF SECURITY INTEREST Recorded May 9, 2022
From: VENTURE LENDING & LEASING VII, INC.; VENTURE LENDING & LEASING VIII, INC.
To: LANZATECH NEW ZEALAND LIMITED; LANZATECH, INC.; LANZATECH FREEDOM PINES BIOREFINERY LLC; LANZATECH HONG KONG LIMITED; LANZATECH PRIVATE LIMITED; LANZATECH UK LIMITED
Reel/Frame 059910/0789 →
CHANGE OF NAME Recorded May 9, 2022
From: LANZATECH NEW ZEALAND LIMITED
To: LANZATECH NZ, INC.
Reel/Frame 059911/0400 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 29, 2014
From: BENKWITZ, FRANK; MIHALCEA, CHRISTOPHE DANIEL; HAVILL, ALICE MARIE
To: LANZATECH NEW ZEALAND LIMITED
Reel/Frame 034596/0240 →