IP Library Granted Patent US 9,962,623
Granted Patent B2
US 9,962,623 · App. 14/363,360 · Granted May 8, 2018

Process to remove product alcohols from fermentation broth

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Quick Facts
Patent No.
US 9,962,623
App. No.
14/363,360
Granted
May 8, 2018
Kind
B2
Abstract

The present invention relates to processes to remove butanol and other product alcohols from a fermentation broth employing vacuum vaporization.

Claims (26)

1. A method for removing a product alcohol from a fermentation broth comprising:

(a) at least partially vaporizing a fermentation broth or a portion thereof to form one or more vapor streams, wherein the vaporizing comprises:

(i) vaporizing the fermentation broth or a portion thereof by one or more pre-flashes; and

(ii) vaporizing the fermentation broth or a portion thereof by a flash;

wherein the vapor streams comprise one or more components selected from product alcohol, water, and carbon dioxide;

(b) contacting the one or more vapor streams with an absorption liquid selected from fatty acids, fatty esters, 2-ethyl hexanol, isolauryl alcohol, isocetyl alcohol, oleyl alcohol, phenol, glycerol, glycol, dialkyl acetamide, N,N-bis(2-ethylhexyl) acetamide, di-isobutyl isobutyramide, tri-butyl phosphate, tri-isobutyl phosphate, potassium carbonate, and mixtures thereof, wherein at least a portion of the one or more vapor streams is absorbed into the absorption liquid to form an absorption liquid phase; and

(c) recovering the product alcohol from the absorption liquid phase.

2. The method of claim 1 , wherein pressure of the flash is lower than pressure of the one or more pre-flashes.

3. The method of claim 1 , further comprising sparging the one or more pre-flashes with a non-condensible gas.

4. The method of claim 1 , further comprising heating the fermentation broth of step (a)(i).

5. The method of claim 1 , further comprising compressing the non-absorbed vapor stream.

6. The method of claim 1 , further comprising distilling the absorption liquid phase comprising the one or more absorbed vapor streams to remove at least a portion of product alcohol, water, and carbon dioxide from the absorption liquid.

7. A method for removing a product alcohol from a fermentation broth comprising:

(a) at least partially vaporizing a fermentation broth or a portion thereof to form one or more vapor streams, wherein the vaporizing comprises:

(i) optionally vaporizing the fermentation broth or a portion thereof in a first pre-flash at a first pressure P1;

(ii) vaporizing the fermentation broth or a portion thereof in a second pre-flash at a second pressure P2; and

(iii) vaporizing the fermentation broth or a portion thereof in a flash at a third pressure P3;

wherein the one or more vapor streams comprise product alcohol, water, and carbon dioxide;

(b) contacting the one or more vapor streams with an absorption liquid selected from fatty acids, fatty esters, 2-ethyl hexanol, isolauryl alcohol, isocetyl alcohol, oleyl alcohol, phenol, glycerol, glycol, dialkyl acetamide, N,N-bis(2-ethylhexyl) acetamide, di-isobutyl isobutyramide, tri-butyl phosphate, tri-isobutyl phosphate, potassium carbonate, and mixtures thereof, under vacuum conditions wherein at least a portion of the one or more vapor streams is absorbed into the absorption liquid to form an absorption liquid phase; and

(c) recovering the product alcohol from the absorption liquid phase.

8. The method of claim 7 , wherein the third pressure P3 is lower than the second pressure P2.

9. The method of claim 7 , further comprising

distilling the absorption liquid phase comprising the one or more absorbed vapor streams to remove at least a portion of product alcohol, water, and carbon dioxide from the absorption liquid.

10. The method of claim 7 , further comprising sparging the first pre-flash with a non-condensible gas.

11. The method of claim 7 , further comprising heating the fermentation broth of step (a)(ii).

12. The method of claim 7 , further comprising compressing the non-absorbed vapor stream.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2021
From: BUTAMAX ADVANCED BIOFUELS LLC
To: GEVO, INC.
Reel/Frame 057677/0477 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2014
From: ZAHER, JOSEPH J; BARR, STEVEN CHRISTOPHER; SYLVESTER, ROBERT W; HURLEY, AIDAN
To: BUTAMAX ADVANCED BIOFUELS LLC
Reel/Frame 033935/0358 →