IP Library Granted Patent US 9,273,167
Granted Patent B2
US 9,273,167 · App. 14/366,185 · Granted Mar 1, 2016

Propylene copolymer for injection molded articles or films

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Quick Facts
Patent No.
US 9,273,167
App. No.
14/366,185
Granted
Mar 1, 2016
Kind
B2
Abstract

Propylene copolymer having a melt flow rate MFR 2 (230° C.) in the range of 2.5 to 12.0 g/10 min, a xylene cold soluble content (XCS) in the range of 20.0 to 45.0 wt.-%, a comonomer content in the range of more than 7.5 to 12.0 wt.-%, wherein further the comonomer content of xylene cold soluble (XCS) fraction of the propylene copolymer is in the range of 16.0 to 28.0 wt.-%.

Claims (108)

1. Propylene copolymer comprising,

(a) a melt flow rate MFR 2 (230 ° C.) measured according to ISO 1133 in the range of more than 2.5 to 12.0 g/10 min,

(b) a comonomer content in the range of more than 7.5 to 12.0 wt.-%, and

(c) a xylene cold soluble content (XCS) determined according ISO 16152 (25 ° C.) in the range of 20.0 to 45.0 wt.-%,

wherein further

the comonomer content of xylene cold soluble (XCS) fraction of the propylene copolymer is in the range of 16.0 to 28.0 wt.-%.

2. Propylene copolymer according to claim 1 , wherein the propylene copolymer

(a) has a melt flow rate MFR 2 (230 ° C.) measured according to ISO 1133 in the range of more than 2.5 to below 5.0 g/10min,

and/or

(b) fulfills inequation (I)

Co

(

total

)

Co

(

XCS

)

0.7

wherein

Co (total) is the comonomer content [wt.-%] of the propylene copolymer,

Co (XCS) is the comonomer content [wt.-%] of the xylene cold soluble fraction (XCS) of the propylene copolymer

and/or

(c) fulfills inequation (II)

Co

(

total

)

XCS

0.35

wherein

Co (total) is the comonomer content [wt.-%] of the propylene copolymer,

XCS is the content of the xylene cold soluble fraction (XCS) [wt.-%] of the propylene copolymer.

3. Propylene copolymer according to claim 1 , wherein the xylene cold insoluble (XCI) fraction of the propylene copolymer has

(a) a comonomer content in the range of 1.5 to 6.0 wt.-%,

and/or

(b) molecular weight distribution (MWD) in the range of 3.0 to below 6.0.

4. Propylene copolymer according to claim 1 , wherein the propylene copolymer has

(a) an intrinsic viscosity (IV) of the xylene cold soluble (XCS) fraction in the range of equal or more than 1.8 to equal or below 3.0 dl/g,

and/or

(b) an intrinsic viscosity (IV) of the xylene cold insoluble (XCI) fraction in the range of equal or more than 1.8 to equal or below 2.7 dl/g,

wherein the intrinsic viscosity (IV) is determined according to DIN ISO 1628/1, (in Decalin at 135 ° C.).

5. Propylene copolymer according to claim 1 , wherein the propylene copolymer fulfills inequation (III)

0.80

IV

(

XCS

)

IV

(

XCI

)

1.30

wherein

IV (XCS) is the intrinsic viscosity (IV) [dl/g] of the xylene cold soluble (XCS) of the propylene copolymer,

IV (XCI) is the intrinsic viscosity (IV) [dl/g] of the xylene cold insoluble (XCI) of the propylene copolymer.

6. Propylene copolymer according to claim 1 , wherein the propylene copolymer has

(a) a melting temperature Tm determined by differential scanning calorimetry (DSC) in the range of 145 to 160 ° C.,

and/or

(b) a flexural modulus measured according to ISO 178 of below 600 MPa.

7. Propylene copolymer according to claim 1 , wherein the propylene copolymer is a heterophasic propylene copolymer (RAHECO) comprising a matrix (M) and an elastomeric propylene copolymer (E) dispersed in said matrix (M), wherein said matrix (M) is a random propylene copolymer (R-PP).

8. Propylene copolymer according to claim 6 , wherein the weight ratio between the matrix (M) and the elastomeric propylene copolymer (E) is 45/55 to 80/20.

9. Propylene copolymer according to claim 7 , wherein the comonomer content of the random propylene copolymer (R-PP) is in the range of 1.0 to 9.0 wt.-%.

10. Propylene copolymer according to claim 7 , wherein the propylene copolymer fulfills inequation (IV)

Co

(

total

)

Co

(

RPP

)

1.5

wherein

Co (total) is the comonomer content [wt.-%] of the propylene copolymer,

Co (RPP) is the comonomer content [wt.-%] of the random propylene copolymer (R-PP).

11. Propylene copolymer according to claim 7 , wherein the random propylene copolymer (R-PP) has a xylene cold soluble (XCS) fraction in the range of 3.5 to 15.0 wt.-%.

12. Propylene copolymer according to claim 7 , wherein the random propylene copolymer (R-PP) comprises at least two different fractions, a first random propylene copolymer fraction (R-PP1) and a second random propylene copolymer fraction (R-PP2), wherein further optionally

(a) the weight ratio between the first random propylene copolymer fraction (R-PP1) and the second random propylene copolymer fraction (R-PP2) 20/80 to 80/20,

and/or

(b) the first random propylene copolymer fraction (R-PP1) has a comonomer content in the range 0.5 to 5.0 wt.-%,

and/or

(c) the second random propylene copolymer fraction (R-PP2) has a comonomer content in the range 0.5 to 20.0 wt.-%.

13. Propylene copolymer according to claim 7 , wherein the elastomeric propylene copolymer (E) has a comonomer content in the range of 14.0 to 26.0 wt.-%.

14. Injection molded article comprising a propylene copolymer wherein said propylene copolymer comprisies,

(a) a melt flow rate MFR 2 (230 ° C.) measured according to ISO 1133 in the range of more than 2.5 to 12.0 g/10min,

(b) a comonomer content in the range of more than 7.5 to 12.0 wt.-%, and

(c) a xylene cold soluble content (XCS) determined according ISO 16152 (25 ° C.) in the range of 20.0 to 45.0 wt.-%,

wherein further

the comonomer content of xylene cold soluble (XCS) fraction of the propylene copolymer is in the range of 16.0 to 28.0 wt.-%.

15. Film comprising a propylene copolymer, wherein said propylene copolymer comprises,

(a) a melt flow rate MFR 2 (230 ° C.) measured according to ISO 1133 in the range of more than 2.5 to 12.0 g/10min,

(b) a comonomer content in the range of more than 7.5 to 12.0 wt.-%, and

(c) a xylene cold soluble content (XCS) determined according ISO 16152 (25 ° C.) in the range of 20.0 to 45.0 wt.-%,

wherein further

the comonomer content of xylene cold soluble (XCS) fraction of the propylene copolymer is in the range of 16.0 to 28.0 wt.-%.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 15, 2014
From: SANDHOLZER, MARTINA; BERNREITNER, KLAUS; KLIMKE, KATJA; GAHLEITNER, MARKUS
To: BOREALIS AG
Reel/Frame 033542/0156 →