IP Library Granted Patent US 11,337,377
Granted Patent B2
US 11,337,377 · App. 14/367,396 · Granted May 24, 2022

Plant growth substrates

Inventors: Daan Louis De Kubber (XR Roermond, NL); Frank Hendrikus Peter Janssen (ES Helden, NL)
Assignee: ROCKWOOL INTERNATIONAL A/S
A01G9/021A01G31/00A01G24/18
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Quick Facts
Patent No.
US 11,337,377
App. No.
14/367,396
Granted
May 24, 2022
Kind
B2
Abstract

A man-made vitreous fibre (MMVF) plant growth substrate is provided. The substrate has properties including a volume of 3 to 20 litres, two layers of differing density, and the use of an organic binder selected from formaldehyde free binders. This is found to provide a substrate which allows excellent control of the water and/or nutrient contents within the substrate when used for plant growth.

Claims (29)

1. A man-made vitreous fibre (MMVF) plant growth substrate comprising a coherent slab having the following properties:

(a) a total volume in the range 3 to 15 litres,

(b) a first slab layer of MMVF having a density in the range 40 to 90 kg/m 3 ,

(c) in interfacial contact with the first slab layer, a second slab layer of MMVF having a density in the range 35 to 85 kg/m 3 that is lower than the density of MMVF of first slab layer; and

(d) the MMVF of both slab layers is bonded by an organic binder selected from formaldehyde-free binders;

wherein the substrate further comprises a liquid impermeable covering surrounding the first and second slab layers, the covering having a first opening disposed on a first face of the slab adjacent to the first slab layer and is provided for engagement of the first slab layer with a plant-containing man made vitreous fibre block;

whereby the liquid impermeable covering provides closer control of plant growth conditions.

2. The substrate according to claim 1 , wherein, in use, the first slab layer of MMVF is disposed above the second slab layer of MMVF.

3. The substrate according to claim 1 , wherein the binder is comprised in a hydrophilic binding system.

4. The substrate according to claim 3 , wherein the binder system comprises the binder and a wetting agent.

5. The substrate according to claim 4 , wherein the binder system comprises an ionic surfactant.

6. The substrate according to claim 5 , wherein the surfactant is an anionic surfactant.

7. The substrate according to claim 6 , wherein the anionic surfactant is a linear alkyl benzene sulphonate anionic surfactant.

8. The substrate according to claim 1 , wherein the binder is a reaction product of a polycarboxylic acid component and a polyol and/or an amine component.

9. The substrate according to claim 8 , wherein the binder is a reaction product of a polycarboxylic acid or anhydride thereof, an amine, preferably an alkanolamine, and a sugar.

10. The substrate according to claim 9 , wherein the sugar is a reducing sugar.

11. The substrate according to claim 8 , wherein the binder is in admixture with a sugar component and/or a phenol.

12. The substrate according to claim 1 , wherein at least one of the slab layers extends across an entire plane of the slab.

13. The substrate according to claim 12 , wherein both of the slab layers extend across an entire plane of the slab.

14. The substrate according to claim 13 , wherein the slab layers are of equal dimensions in the plane.

15. The substrate according to claim 1 , wherein the density of the first slab layer is in the range 50 kg/m 3 to 80 kg/m 3 .

16. The substrate according to claim 1 , wherein the density of the second slab layer is in the range 45 kg/m 3 to 75 kg/m 3 .

17. The substrate according to claim 1 , wherein the thickness of the first slab layer is less than the thickness of the second slab layer.

18. The substrate according to claim 1 , wherein the substrate further comprises a second opening provided on a second face of the slab adjacent to the second slab layer.

19. A plant growth system, comprising:

the substrate of claim 1 , and

a single plant-containing man made vitreous fibre block in contact with the first slab layer.

20. The substrate according to claim 1 , wherein the predominant fiber orientation of the first and second slab layers is horizontal.

21. The substrate according to claim 1 , wherein a base is added to the organic binder.

Assignments (2)
CHANGE OF NAME Recorded Jul 7, 2023
From: ROCKWOOL INTERNATIONAL A/S
To: ROCKWOOL A/S
Reel/Frame 064228/0697 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 2, 2015
From: DEKUBBER, DAAN LOUIS; JANSSEN, FRANK HENDRIKUS PETER
To: ROCKWOOL INTERNATIONAL A/S
Reel/Frame 034863/0528 →
Priority Claims (1)
EP 11195448 · Dec 22, 2011 · regional
Continuity (1)
Related Publication 20150128492A1 · May 14, 2015