IP Library Granted Patent US 9,376,736
Granted Patent B2
US 9,376,736 · App. 14/370,666 · Granted Jun 28, 2016

Method for separating and recovering rare-earth elements

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Quick Facts
Patent No.
US 9,376,736
App. No.
14/370,666
Granted
Jun 28, 2016
Kind
B2
Abstract

A method for separating and recovering a plurality of rare-earth elements, the method including a step of introducing, into a liquid, a mixture containing a rare-earth oxychloride and a rare-earth chloride, the rare-earth oxychloride constituted from a rare-earth element different from a rare-earth element constituting the rare-earth chloride, thereby obtaining an insoluble matter containing the rare-earth oxychloride and a liquid in which the rare-earth chloride is dissolved, a step of recovering the rare-earth oxychloride from the insoluble matter, and a step of recovering the rare-earth chloride from the liquid in which the rare-earth chloride is dissolved.

Claims (59)

1. A method for separating and recovering a plurality of rare-earth elements, the method comprising the steps of:

introducing, into a liquid containing an organic solvent, a mixture containing a rare-earth oxychloride and a rare-earth chloride, the rare-earth oxychloride comprising a first rare-earth element, the rare-earth chloride comprising a second rare-earth element different from the first rare-earth element, thereby obtaining an insoluble matter containing the rare-earth oxychloride and a liquid in which the rare-earth chloride is dissolved;

recovering the rare-earth oxychloride from the insoluble matter; and

recovering the rare-earth chloride from the liquid in which the rare-earth chloride is dissolved.

2. The method for separating and recovering a plurality of rare-earth elements according to claim 1 ,

wherein the organic solvent is an alcohol.

3. The method for separating and recovering a plurality of rare-earth elements according to claim 1 ,

wherein the rare-earth oxychloride is an oxychloride containing dysprosium.

4. The method for separating and recovering a plurality of rare-earth elements according to claim 1 ,

wherein the rare-earth chloride is a chloride containing neodymium.

5. A method for separating and recovering a plurality of rare-earth elements, the method comprising the steps of:

introducing, into a liquid, a mixture containing a first rare-earth oxychloride and a second rare-earth oxychloride, the first rare-earth oxychloride comprising a first rare-earth element, the second rare-earth oxychloride comprising a second rare-earth element different from the first rare-earth element, thereby obtaining a liquid in which the first rare-earth oxychloride is dissolved;

recovering the first rare-earth oxychloride from the liquid in which the first rare-earth oxychloride is dissolved; and

recovering the second rare-earth oxychloride from an insoluble matter which is not dissolved in the liquid.

6. The method for separating and recovering a plurality of rare-earth elements according to claim 5 ,

wherein the first rare-earth oxychloride is an oxychloride containing dysprosium.

7. The method for separating and recovering a plurality of rare-earth elements according to claim 5 ,

wherein the second rare-earth oxychloride is an oxychloride containing neodymium.

8. A method for separating and recovering a plurality of rare-earth elements, the method comprising the steps of:

introducing, into a liquid containing an organic solvent, a mixture containing a first rare-earth oxychloride and a second rare-earth oxychloride, the first rare-earth oxychloride comprising a first rare-earth element, the second rare-earth oxychloride comprising a second rare-earth element different from the first rare-earth element, thereby obtaining a liquid in which the first rare-earth oxychloride is dissolved;

recovering the first rare-earth oxychloride from the liquid in which the first rare-earth oxychloride is dissolved; and

recovering the second rare-earth oxychloride from an insoluble matter which is not dissolved in the liquid.

9. The method for separating and recovering a plurality of rare-earth elements according to claim 8 ,

wherein the organic solvent is an alcohol.

10. The method for separating and recovering a plurality of rare-earth elements according to claim 8 ,

wherein the first rare-earth oxychloride is an oxychloride containing dysprosium.

11. The method for separating and recovering a plurality of rare-earth elements according to claim 8 ,

wherein the second rare-earth oxychloride is an oxychloride containing neodymium.

12. A method for separating and recovering a plurality of rare-earth elements, the method comprising the steps of:

heating a composition containing a plurality of rare-earth elements in a chlorine atmosphere, thereby forming a mixture containing a rare-earth oxychloride and a rare-earth chloride, the rare-earth oxychloride comprising a first rare-earth element, the rare-earth chloride comprising a second rare-earth element different from the first rare-earth element;

introducing the mixture into a liquid containing an organic solvent, thereby obtaining an insoluble matter containing the rare-earth oxychloride and a liquid in which the rare-earth chloride is dissolved;

recovering the rare-earth oxychloride from the insoluble matter; and

recovering the rare-earth chloride from the liquid in which the rare-earth chloride is dissolved.

13. The method for separating and recovering a plurality of rare-earth elements according to claim 12 ,

wherein the organic solvent is an alcohol.

14. The method for separating and recovering a plurality of rare-earth elements according to claim 12 ,

wherein the rare-earth oxychloride is an oxychloride containing dysprosium.

15. The method for separating and recovering a plurality of rare-earth elements according to claim 12 ,

wherein the rare-earth chloride is a chloride containing neodymium.

16. A method for separating and recovering a plurality of rare-earth elements, the method comprising the steps of:

heating a composition containing a plurality of rare-earth elements in a chlorine atmosphere, thereby forming a mixture containing a first rare-earth oxychloride and a second rare-earth oxychloride, the first rare-earth oxychloride comprising a first rare-earth element, the second rare-earth oxychloride comprising a second rare-earth element different from the first rare-earth element;

introducing the mixture into a liquid, thereby obtaining a liquid in which the first rare-earth oxychloride is dissolved;

recovering the first rare-earth oxychloride from the liquid in which the first rare-earth oxychloride is dissolved; and

recovering the second rare-earth oxychloride from an insoluble matter which is not dissolved in the liquid.

17. The method for separating and recovering a plurality of rare-earth elements according to claim 16 ,

wherein the first rare-earth oxychloride is an oxychloride containing dysprosium.

18. The method for separating and recovering a plurality of rare-earth elements according to claim 16 ,

wherein the second rare-earth oxychloride is an oxychloride containing neodymium.

19. A method of separating and recovering a plurality of rare-earth elements, the method comprising the steps of:

heating a composition containing a plurality of rare-earth elements in a chlorine atmosphere, thereby forming a mixture containing a first rare-earth oxychloride and a second rare-earth oxychloride, the first rare-earth oxychloride comprising a first rare-earth element, the second rare-earth oxychloride comprising a second rare-earth element different from the first rare-earth element;

introducing the mixture into a liquid containing an organic solvent, thereby obtaining a liquid in which the first rare-earth oxychloride is dissolved;

recovering the first rare-earth oxychloride from the liquid in which the first rare-earth oxychloride is dissolved; and

recovering the second rare-earth oxychloride from an insoluble matter which is not dissolved in the liquid.

20. The method for separating and recovering a plurality of rare-earth elements according to claim 19 ,

wherein the organic solvent is an alcohol.

21. The method for separating and recovering a plurality of rare-earth elements according to claim 19 ,

wherein the first rare-earth oxychloride is an oxychloride containing dysprosium.

22. The method for separating and recovering a plurality of rare-earth elements according to claim 19 ,

wherein the second rare-earth oxychloride is an oxychloride containing neodymium.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Jun 3, 2024
From: HITACHI METALS, LTD.
To: HITACHI, LTD.
Reel/Frame 067605/0821 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 3, 2014
From: MIYATA, MOTOYUKI; YAMAMOTO, HIROKI; SASAKI, HIROSHI; YASUDA, TOSHIO; FURUSAWA, KATSUYOSHI
To: HITACHI METALS, LTD.
Reel/Frame 033241/0513 →