Screw-moving assembly including screw-moving actuator and bias-adjustment mechanism

1. A screw-moving assembly ( 100 ) for a screw assembly ( 903 ), the screw-moving assembly ( 100 ) comprising:

a screw-moving actuator ( 102 ) including:

an electric-motor assembly ( 120 );

a rack-and-pinion assembly ( 122 );

a shaft assembly ( 124 ); and

a piston assembly ( 126 );

the electric-motor assembly ( 120 ) being coupled to the rack-and-pinion assembly ( 122 ); the rack-and-pinion assembly ( 122 ) being coupled to the shaft assembly ( 124 ); the shaft assembly ( 124 ) being coupled to the piston assembly ( 126 ); and the piston assembly ( 126 ) configured to be coupled to the screw assembly ( 903 ); and a bias-adjustment mechanism ( 104 ) including a fluid-based actuator ( 130 ) having:

a single piston arrangement ( 132 ); and

a fluid-reservoir assembly ( 134 ) configured to accommodate, in use, a fluid selected from the group consisting of a liquid and a flowable solid; wherein the piston arrangement ( 132 ) contacts the fluid-reservoir assembly ( 134 ) and the piston arrangement ( 132 ) is coupled to the screw-moving actuator ( 102 ); wherein the screw-moving actuator ( 102 ) and the bias-adjustment mechanism ( 104 ) are configured to connect to the screw assembly ( 903 ); the screw-moving actuator ( 102 ) is configured to transmit, in use, a screw-translation force ( 112 ) to a longitudinal central axis ( 905 ) of the screw assembly ( 903 ); and the bias-adjustment mechanism ( 104 ) is configured to transmit, in use, a biasing force ( 114 ) to the longitudinal central axis ( 905 ) of the screw assembly ( 903 ); and

a controller assembly configured to optimize an amount of the biasing force used for an initial condition, the biasing force to be applied by the bias-adjustment mechanism via an accumulator assembly to the screw assembly during a molding cycle as a preload force;

the bias-adjustment mechanism ( 104 ) further includes:

a first lock valve assembly ( 300 );

a first reservoir assembly ( 302 );

a second lock valve assembly ( 304 );

a first accumulator assembly ( 306 );

a fluid-supply assembly ( 308 );

a pressure-regulator assembly ( 310 );

a second reservoir assembly ( 312 );

a second accumulator assembly ( 314 );

a first pressure-transducer assembly ( 320 );

a second pressure-transducer assembly ( 322 );

the first lock valve assembly ( 300 ) is in fluid communication with the fluid-reservoir assembly ( 134 ); the first reservoir assembly ( 302 ) is coupled to the first lock valve assembly ( 300 ); the second lock valve assembly ( 304 ) is in fluid communication with the fluid-reservoir assembly ( 134 ); the first accumulator assembly ( 306 ) is in fluid communication with the second lock valve assembly ( 304 ); the pressure-regulator assembly ( 310 ) is in fluid communication with the second lock valve assembly ( 304 ) and with the first accumulator assembly ( 306 ); the fluid-supply assembly ( 308 ) is in fluid communication with the pressure regulator assembly ( 310 ); the second reservoir assembly ( 312 ) is in fluid communication with the pressure-regulator assembly ( 310 ); the second accumulator assembly ( 314 ) is in fluid communication with the pressure-regulator assembly ( 310 ); the first pressure-transducer assembly ( 320 ) is configured to sense pressure of the first accumulator assembly ( 306 ); and the second pressure-transducer assembly ( 322 ) is configured to sense the pressure of the second accumulator assembly ( 314 ).

2. The screw-moving assembly ( 100 ) of claim 1 , wherein the piston arrangement ( 132 ) is disposed in-line with the longitudinal central axis ( 905 ).

3. The screw-moving assembly ( 100 ) of claim 1 , wherein:

the bias-adjustment mechanism ( 104 ) further includes:

a third lock-valve assembly ( 330 ); and

a fluid-treatment assembly ( 332 ) configured for filtering and heat management of the fluid; the third lock-valve assembly ( 330 ) is in fluid communication with a fluid-reservoir assembly ( 134 ); the fluid-treatment assembly ( 332 ) is in fluid communication with the third lock-valve assembly ( 330 ); and the fluid-treatment assembly ( 332 ) is in fluid communication with a first accumulator assembly ( 306 ).

4. The screw-moving assembly ( 100 ) of claim 1 , wherein:

the bias-adjustment mechanism ( 104 ) includes a fluid-supply assembly ( 308 ); and

the fluid-supply assembly ( 308 ) includes:

a servo-pump assembly ( 502 );

a servo-motor assembly ( 504 );

a pressure-reducing valve assembly ( 506 );

an emergency-stop assembly ( 508 ); and

a check-valve assembly ( 510 );

the servo-pump assembly ( 502 ) is fluidly connected to a second reservoir assembly ( 312 ), and also to the check-valve assembly ( 510 ), and the servo-pump assembly ( 502 ) is configured to pump, in use, the fluid to a first accumulator assembly ( 306 ); the servo-motor assembly ( 504 ) is connected to the servo-pump assembly ( 502 ), and the servo-motor assembly ( 504 ) is configured to drive, in use, the servo-pump assembly ( 502 ); the pressure-reducing valve assembly ( 506 ) is fluidly connected to the check-valve assembly ( 510 ), and is also fluidly connected to the second reservoir assembly ( 312 ), and the pressure-reducing valve assembly ( 506 ) is configured to reduce pressure from an output of the servo-pump assembly ( 502 ); and the emergency-stop assembly ( 508 ) is fluidly connected to the first accumulator assembly ( 306 ), and is also fluidly connected to the second reservoir assembly ( 312 ), and the emergency-stop assembly ( 508 ) is configured to stop a flow of the fluid to the second reservoir assembly ( 312 ) responsive to receiving a request to stop; and the check-valve assembly ( 510 ) is fluidly connected to the first accumulator assembly ( 306 ), the check-valve assembly ( 510 ) is configured to prevent back flow of the fluid from the first accumulator assembly ( 306 ) to the servo-pump assembly ( 502 ).

5. The screw-moving assembly ( 100 ) of claim 1 , wherein:

the bias-adjustment mechanism ( 104 ) includes a fluid-supply assembly ( 308 ); and

the fluid-supply assembly ( 308 ) includes:

a pump assembly ( 602 );

an electric-motor assembly ( 604 ); and

a first pressure-relief valve assembly ( 608 ); and

the bias-adjustment mechanism ( 104 ) further includes:

an accumulator assembly ( 606 );

a first check-valve assembly ( 610 );

a pressure-transducer assembly ( 612 );

an emergency-stop assembly ( 614 );

a pressure-regulating valve assembly ( 616 );

a second pressure-transducer assembly ( 618 ); and

a second check-valve assembly ( 620 );

the pump assembly ( 602 ) is fluidly connected to a second reservoir assembly ( 312 ), and is also fluidly connected to the first check-valve assembly ( 610 ); the electric-motor assembly ( 604 ) is operatively connected to the pump assembly ( 602 ), and the electric-motor assembly ( 604 ) is configured to drive, in use, the pump assembly ( 602 ); the accumulator assembly ( 606 ) is fluidly connected to the first check-valve assembly ( 610 ), and the accumulator assembly ( 606 ) is configured to accumulate the fluid received from the pump assembly ( 602 ) by way of the first check-valve assembly ( 610 ); the first pressure-relief valve assembly ( 608 ) is fluidly connected to the first check-valve assembly ( 610 ), and the first pressure-relief valve assembly ( 608 ) is configured to provide pressure relief to the fluid for a case where a fluid pressure exceeds an upper threshold limit; the first pressure-relief valve assembly ( 608 ) is fluidly connected to the first check-valve assembly ( 610 ), and the first pressure-relief valve assembly ( 608 ) is configured to provide relief of fluid pressure at the first pressure-relief valve assembly ( 608 ); the first check-valve assembly ( 610 ) is fluidly connected to the pump assembly ( 602 ), the first check-valve assembly ( 610 ) is configured to prevent back flow of the fluid to the pump assembly ( 602 ); the pressure-transducer assembly ( 612 ) is fluidly connected to the first check-valve assembly ( 610 ), and the pressure-transducer assembly ( 612 ) is configured to detect the fluid pressure at an output of the first check-valve assembly ( 610 ); the emergency-stop assembly ( 614 ) is fluidly connected to a first accumulator assembly ( 306 ), and the emergency-stop assembly ( 614 ) is configured to permit the fluid flowing from the pump assembly ( 602 ) to by pass the first accumulator assembly ( 306 ) and direct the fluid to the second reservoir assembly ( 312 ) in response to receiving a command to bypass the fluid to the second reservoir assembly ( 312 ); the pressure-regulating valve assembly ( 616 ) is fluidly connected to the first check-valve assembly ( 610 ), and is fluidly connected to the second check-valve assembly ( 620 ), and the pressure-regulating valve assembly ( 616 ) is configured to regulate, in use, the fluid pressure generated by the pump assembly ( 602 ); the second pressure-transducer assembly ( 618 ) is connected to the output of the second check-valve assembly ( 620 ), and the second pressure-transducer assembly ( 618 ) is configured to provide an indication of the fluid pressure that is present at of the second check-valve assembly ( 620 ); and the second check-valve assembly ( 620 ) is fluidly connected to the first accumulator assembly ( 306 ), and the second check-valve assembly ( 620 ) is configured to prevent back from of the fluid from the first accumulator assembly ( 306 ) to the pump assembly ( 602 ).

6. The screw-moving assembly ( 100 ) of claim 1 , wherein:

the bias-adjustment mechanism ( 104 ) further includes:

a fluid-management assembly ( 652 ) being configured to manage the fluid used by the bias-adjustment mechanism ( 104 ); and

the fluid-management assembly ( 652 ) includes:

a first check-valve assembly ( 654 A);

a second check-valve assembly ( 654 B);

a flow-divider assembly ( 656 );

a first flow-restriction assembly ( 658 A);

a second flow-restriction assembly ( 658 B);

a fluid-filter assembly ( 660 );

a fluid-cooling assembly ( 662 ); and

a fluid-heating assembly ( 664 );

the first check-valve assembly ( 654 A) is fluidly coupled to a fluid-reservoir assembly ( 134 ) and is also fluidly coupled to the flow-divider assembly ( 656 ), and the first check-valve assembly ( 654 A) is configured to transmit the fluid from the fluid-reservoir assembly ( 134 ) to the flow-divider assembly ( 656 ); the second check-valve assembly ( 654 B) is fluidly coupled to the fluid-reservoir assembly ( 134 ), and the second check-valve assembly ( 654 B) is configured to transmit the fluid from a first accumulator assembly ( 306 ) to the fluid-reservoir assembly ( 134 ); the flow-divider assembly ( 656 ) is configured to split a flow of fluid into a first branch ( 666 A) and a second branch ( 666 B), the second branch ( 666 B) is coupled to the first accumulator assembly ( 306 ), the first branch ( 666 B) is coupled to the fluid-filter assembly ( 660 ); the fluid-filter assembly ( 660 ) is configured to filter particulates from the fluid passing through the fluid-filter assembly ( 660 ); the first flow-restriction assembly ( 658 A) is coupled in-line with the first branch ( 666 A), and the first flow-restriction assembly ( 658 A) is configured to restrict a flow of the fluid through the first branch ( 666 A); the second flow-restriction assembly ( 658 B) is coupled in-line with the second branch ( 666 B), and the second flow-restriction assembly ( 658 B) is configured to restrict the flow of the fluid through the second branch ( 666 B); the fluid-cooling assembly ( 662 ) is fluidly coupled in-line with the first branch ( 666 A), and the fluid-cooling assembly ( 662 ) is configured to cool, in use, the fluid passing through the fluid-cooling assembly ( 662 ) for a case where the fluid passing through the fluid-cooling assembly ( 662 ) is determined to require cooling; the fluid-heating assembly ( 664 ) is fluidly coupled in-line with the first branch ( 666 A), and the fluid-heating assembly ( 664 ) is configured to heat, in use, the fluid passing through the fluid-heating assembly ( 664 ) for the case where the fluid passing through the fluid-heating assembly ( 664 ) is determined to require heating; and the first branch ( 666 A) is fluidly connected to the first accumulator assembly ( 306 ).

7. An extruder assembly ( 902 ) including the screw-moving assembly ( 100 ) of claim 1 and the screw assembly ( 903 ), the screw assembly ( 903 ) being connected to the screw-moving assembly ( 100 ).

8. A molding system ( 900 ) including the extruder assembly ( 902 ) of claim 7 .

9. The screw-moving assembly ( 100 ) of claim 2 , further comprising:

a controller assembly ( 700 ) configured to optimize an amount of the biasing force ( 114 ), the biasing force ( 114 ) to be applied by the bias-adjustment mechanism ( 104 ) to the screw assembly ( 903 ) during a molding cycle ( 850 ).

10. The screw-moving assembly ( 100 ) of claim 1 , further comprising:

a controller assembly ( 700 ) configured to optimize an amount of the biasing force ( 114 ), the biasing force ( 114 ) to be applied by the bias-adjustment mechanism ( 104 ) to the screw assembly ( 903 ) during a molding cycle ( 850 ).

11. The screw-moving assembly ( 100 ) of claim 2 , wherein:

the bias-adjustment mechanism ( 104 ) includes a fluid-supply assembly ( 308 ); and

the fluid-supply assembly ( 308 ) includes:

a servo-pump assembly ( 502 );

a servo-motor assembly ( 504 );

a pressure-reducing valve assembly ( 506 );

an emergency-stop assembly ( 508 ); and

a check-valve assembly ( 510 );

the servo-pump assembly ( 502 ) is fluidly connected to a second reservoir assembly ( 312 ), and also to the check-valve assembly ( 510 ), and the servo-pump assembly ( 502 ) is configured to pump, in use, the fluid to a first accumulator assembly ( 306 ); the servo-motor assembly ( 504 ) is connected to the servo-pump assembly ( 502 ), and the servo-motor assembly ( 504 ) is configured to drive, in use, the servo-pump assembly ( 502 ); the pressure-reducing valve assembly ( 506 ) is fluidly connected to the check-valve assembly ( 510 ), and is also fluidly connected to the second reservoir assembly ( 312 ), and the pressure-reducing valve assembly ( 506 ) is configured to reduce pressure from an output of the servo-pump assembly ( 502 ); and the emergency-stop assembly ( 508 ) is fluidly connected to the first accumulator assembly ( 306 ), and is also fluidly connected to the second reservoir assembly ( 312 ), and the emergency-stop assembly ( 508 ) is configured to stop a flow of the fluid to the second reservoir assembly ( 312 ) responsive to receiving a request to stop; and the check-valve assembly ( 510 ) is fluidly connected to the first accumulator assembly ( 306 ), the check-valve assembly ( 510 ) is configured to prevent back flow of the fluid from the first accumulator assembly ( 306 ) to the servo-pump assembly ( 502 ).

12. The screw-moving assembly ( 100 ) of claim 2 , wherein:

the bias-adjustment mechanism ( 104 ) further includes:

a fluid-management assembly ( 652 ) being configured to manage the fluid used by the bias-adjustment mechanism ( 104 ); and

the fluid-management assembly ( 652 ) includes:

a first check-valve assembly ( 654 A);

a second check-valve assembly ( 654 B);

a flow-divider assembly ( 656 );

a first flow-restriction assembly ( 658 A);

a second flow-restriction assembly ( 658 B);

a fluid-filter assembly ( 660 );

a fluid-cooling assembly ( 662 ); and

a fluid-heating assembly ( 664 );

the first check-valve assembly ( 654 A) is fluidly coupled to a fluid-reservoir assembly ( 134 ) and is also fluidly coupled to the flow-divider assembly ( 656 ), and the first check-valve assembly ( 654 A) is configured to transmit the fluid from the fluid-reservoir assembly ( 134 ) to the flow-divider assembly ( 656 ); the second check-valve assembly ( 654 B) is fluidly coupled to the fluid-reservoir assembly ( 134 ), and the second check-valve assembly ( 654 B) is configured to transmit the fluid from a first accumulator assembly ( 306 ) to the fluid-reservoir assembly ( 134 ); the flow-divider assembly ( 656 ) is configured to split a flow of fluid into a first branch ( 666 A) and a second branch ( 666 B), the second branch ( 666 B) is coupled to the first accumulator assembly ( 306 ), the first branch ( 666 B) is coupled to the fluid-filter assembly ( 660 ); the fluid-filter assembly ( 660 ) is configured to filter particulates from the fluid passing through the fluid-filter assembly ( 660 ); the first flow-restriction assembly ( 658 A) is coupled in-line with the first branch ( 666 A), and the first flow-restriction assembly ( 658 A) is configured to restrict a flow of the fluid through the first branch ( 666 A); the second flow-restriction assembly ( 658 B) is coupled in-line with the second branch ( 666 B), and the second flow-restriction assembly ( 658 B) is configured to restrict the flow of the fluid through the second branch ( 666 B); the fluid-cooling assembly ( 662 ) is fluidly coupled in-line with the first branch ( 666 A), and the fluid-cooling assembly ( 662 ) is configured to cool, in use, the fluid passing through the fluid-cooling assembly ( 662 ) for a case where the fluid passing through the fluid-cooling assembly ( 662 ) is determined to require cooling; the fluid-heating assembly ( 664 ) is fluidly coupled in-line with the first branch ( 666 A), and the fluid-heating assembly ( 664 ) is configured to heat, in use, the fluid passing through the fluid-heating assembly ( 664 ) for the case where the fluid passing through the fluid-heating assembly ( 664 ) is determined to require heating; and the first branch ( 666 A) is fluidly connected to the first accumulator assembly ( 306 ).