IP Library Granted Patent US 9,440,196
Granted Patent B2
US 9,440,196 · App. 14/372,339 · Granted Sep 13, 2016

Composite membrane

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Quick Facts
Patent No.
US 9,440,196
App. No.
14/372,339
Granted
Sep 13, 2016
Kind
B2
Abstract

A method of making a composite membrane comprising the steps of forming a discriminating layer upon a surface of a porous support by sequentially applying immiscible coating solutions upon the support, wherein one coating solution comprises a crosslinking agent and another coating solution comprises a block copolymer, and the block copolymer comprises sacrificial segments and durable segments including reactive pendent groups which react with the crosslinking agent and form a crosslinked matrix comprising micro-domains of the sacrificial segments, and removing at least a portion of the sacrificial segments to yield pores.

Claims (11)

1. A method of making a composite membrane comprising the steps of forming a discriminating layer having a thickness of less than 20 μm upon a surface of a porous support by sequentially applying immiscible coating solutions upon the support, wherein:

i) one coating solution comprises a crosslinking agent,

ii) one coating solution comprises a block copolymer, wherein the block copolymer comprises durable segments that include reactive pendent groups and sacrificial segments and wherein the weight ratio of durable to sacrificial segments is from 1:6 to 2:1,

iii) the reactive pendent groups react with the crosslinking agent to form a crosslinked matrix comprising micro-domains of the sacrificial segments, and

wherein said method comprises etching at least a portion of the sacrificial segments to yield pores having a mean flow pore size of from 0.1 to 0.001 μm.

2. The method of claim 1 wherein the crosslinking agent comprises a polyfunctional amine monomer.

3. The method of claim 1 wherein the sacrificial segments of the block copolymer comprise polylactic acid.

4. The method of claim 1 wherein the durable segments of the block copolymer comprise polystyrene.

5. The method of claim 1 wherein the reactive pendent groups of the block copolymer comprise at least one of: acyl halide, anhydride, epoxy and isocyanate.

6. The method of claim 1 wherein the discriminating layer comprises a crosslinked polyamide.

7. The method of claim 1 wherein the crosslinking agent includes a moiety selected from: isocyanates, alcohols, acids and amines.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2024
From: DOW GLOBAL TECHNOLOGIES LLC
To: THE DOW CHEMICAL COMPANY
Reel/Frame 069923/0030 →
CHANGE OF LEGAL ENTITY Recorded Sep 10, 2024
From: DDP SPECIALTY ELECTRONIC MATERIALS US, INC
To: DDP SPECIALTY ELECTRONIC MATERIALS US, LLC
Reel/Frame 068907/0881 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2024
From: THE DOW CHEMICAL COMPANY
To: DDP SPECIALTY ELECTRONIC MATERIALS US, INC
Reel/Frame 068922/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2016
From: MOLL, DAVID J.; SILVIS, H. C.
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 039413/0236 →