Methods for preparing vanadium dioxide composite powders, vanadium dioxide powder slurry, and vanadium dioxide coating for intelligent temperature control
A vanadium dioxide coating for intelligent temperature control is formed by mixing a vanadium dioxide powder slurry, a polymer emulsion, and coating additives, and then coating the mixture onto a substrate. The vanadium dioxide powdery slurry comprises vanadium dioxide composite powders and a dispersion medium, the composite powders comprising vanadium dioxide nanopowders having a chemical composition of V 1−x M x O 2 , and the surface of the vanadium dioxide nanopowders being attached to organic modified long-chain molecules, wherein M is a doped element, and 0≦x≦0.5. Through using the vanadium dioxide powders and the slurry thereof having an organic modified surface, the coating has higher visible light transmittance, can almost completely screen ultraviolet rays, and simultaneously intelligently adjust infrared rays.
1. A method for preparing vanadium dioxide composite powders, comprising the following processes:
process (1) dispersing vanadium nanopowders with a chemical composition of V 1−x M x O 2 into a dispersion medium A to obtain a mixture A;
process (2) adding dispersion-assisting agents and organic modifiers for forming organic modifying long-chain molecules on a surface of the vanadium dioxide nanopowders into the mixture A and mixing by stirring to obtain a mixture B; and
process (3) drying the mixture B to obtain the vanadium dioxide composite powders, the surfaces of which are grafted with organic modifying long-chain molecules; wherein
M represents doping elements;
0≦x≦0.5;
the organic modifying long-chain molecules are 0.1˜50 wt % of the vanadium dioxide nanopowders;
the organic modifying long-chain molecules are functionalized organic long chains, or long-chain alkyls; and
the functionalized organic long chains are polyacrylic acid groups, polyvinyl alcohol groups, epoxy groups, long-chain alkylamino groups, halogenated long-chain alkyls, and/or carboxylated long-chain alkyls.
2. The method for preparing vanadium dioxide composite powders according to claim 1 , wherein the organic modifying long-chain molecules are 1˜10 wt % of the vanadium dioxide nanopowders.
3. The method for preparing vanadium dioxide composite powders according to claim 1 , wherein the length of the organic modifying long-chain molecules is 0.1 nm˜100 nm.
4. The method for preparing vanadium dioxide composite powders according to claim 1 , wherein the vanadium dioxide powders are rutile vanadium dioxide powders, with a phase transition temperature adjustable in a range of −20˜70° C.
5. The method for preparing vanadium dioxide composite powders according to claim 1 , wherein a particle size of the vanadium dioxide composite powders is 200 nm or less.
6. The method for preparing vanadium dioxide composite powders according to claim 1 , wherein the dispersion medium A in process (1) is ethanol, isopropanol, chloroform, dimethylformamide, dimethyl sulfoxide, dichloroethane, and/or acetone.
7. The method for preparing vanadium dioxide composite powders according to claim 1 , wherein in process (2), a weight ratio between the vanadium dioxide nanopowders and the dispersion medium A is 1:1˜1:20.
8. The method for preparing vanadium dioxide composite powders according to claim 1 , wherein the organic modifiers added in process (2) are stearic acid, polyacrylic acid, silane coupling agents, aluminate coupling agents, and/or titanate coupling agents.
9. The method for preparing vanadium dioxide composite powders according to claim 1 , wherein an addition amount of the organic modifiers is 0.05˜5 wt % of the mixture A.
10. A method for preparing vanadium dioxide composite powders, comprising the following processes:
process (1) dispersing vanadium nanopowders with a chemical composition of V 1−x M x O 2 into a dispersion medium A to obtain a mixture A;
process (2) adding dispersion-assisting agents and organic modifiers for forming organic modifying long-chain molecules on a surface of the vanadium dioxide nanopowders into the mixture A and mixing by stirring to obtain a mixture B; and
process (3) drying the mixture B to obtain the vanadium dioxide composite powders, the surfaces of which are grafted with organic modifying long-chain molecules; wherein
M represents doping elements;
0≦x≦0.5;
the organic modifying long-chain molecules are 0.1˜50 wt % of the vanadium dioxide nanopowders; and
in process (2), the dispersion-assisting agents are one or more agents selected from the group consisting of polyvinyl alcohol, polyvinylpyrrolidone, organically modified polysiloxane dipropylene glycol monomethyl ether solution, silicone surfactants, and/or fluorosurfactants.
11. The method for preparing vanadium dioxide composite powders according to claim 10 , wherein an addition amount of the dispersion-assisting agents is 0.02˜2 wt % of the mixture A.
12. A method for preparing a vanadium dioxide powder slurry, comprising the process (1), process (2), and process (3) of the method for preparing vanadium dioxide composite powders as claimed in claim 1 , further comprising:
process (4) dispersing the vanadium dioxide composite powders obtained in process (3) into a dispersion medium B to obtain the vanadium dioxide powder slurry.
13. The method for preparing the vanadium dioxide powder slurry according to claim 12 , wherein the dispersion medium B is one or more solvents selected from the group consisting of deionized water, ethanol, propanol, isopropanol, ethyl acetate, toluene, and butanone.
14. The method for preparing the vanadium dioxide powder slurry according to claim 12 , wherein a weight ratio between the vanadium dioxide composite powders and the dispersion medium B is 1:1˜1:1000.
15. The method for preparing the vanadium dioxide powder slurry according to claim 13 , wherein the weight ratio between the vanadium dioxide composite powders and the dispersion medium B is 1:10˜1:100.
16. A method for preparing a vanadium dioxide coating for dual temperature control, comprising the process (1), process (2), process (3), and process (4) of the method for preparing the vanadium dioxide composite powder slurry as claimed in claim 12 , further comprising:
process (5) mixing the vanadium dioxide powder slurry obtained in process (4), a polymer emulsion, and coating additives together to form a mixture and coating the mixture on a substrate to form the vanadium dioxide coating for dual temperature control.
17. The method for preparing the vanadium dioxide coating for dual temperature control according to claim 16 , wherein
the polymer emulsion is an aqueous dispersion or an emulsion of polymer resin; and
the polymer resin is one or more resins selected from the group consisting of polyacrylic acid resins, polyester resins, polyurethane resins, silicone resins, alkyd resins, and epoxy resins.
18. The method for preparing the vanadium dioxide coating for dual temperature control according to claim 16 , wherein the coating additives include coalescing agents, wetting-assisting agents, defoaming agents, thickening agents, and/or levelling agents.
19. The method for preparing the vanadium dioxide coating for dual temperature control according to claim 16 , wherein the mixture is coated on the substrate by spraying, blade coating, brush coating, curtaining, or roller coating.