IP Library Granted Patent US 9,408,475
Granted Patent B2
US 9,408,475 · App. 14/379,820 · Granted Aug 9, 2016

Support cushions and methods for controlling surface temperature of same

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Quick Facts
Patent No.
US 9,408,475
App. No.
14/379,820
Granted
Aug 9, 2016
Kind
B2
Abstract

A support cushion for providing individualized heating and cooling to a user resting on the support cushion is provided. The support cushion includes a body supporting portion, a plurality of thermoelectric elements positioned and configured to selectively provide heating or cooling of the body supporting portion, and a heat dissipating portion that is comprised of a thermally-absorbent material and is operably connected to the thermoelectric elements. Methods of controlling a surface temperature of a support cushion are also provided.

Claims (37)

1. A support cushion, comprising:

a body supporting portion having a first surface and a second surface opposite the first surface;

a plurality of thermoelectric elements positioned and configured to selectively provide heating or cooling at the first surface of the body supporting portion, the plurality of thermoelectric elements including metallic interconnects positioned below the second surface of the body supporting portion; and

a heat dissipating portion comprised of a thermally-absorbent elastomeric gelatinous material, the thermally-absorbent elastomeric gelatinous material operably connected to the thermoelectric elements and positioned below the second surface of the body supporting portion, wherein the metallic interconnects extend into the thermally-absorbent elastomeric gelatinous material, and wherein all surfaces of the metallic interconnects positioned below the second surface of the body supporting portion are in full contact with thermally-absorbent elastomeric gelatinous material.

2. The support cushion of claim 1 , wherein the heat dissipating portion comprises a plurality of three-dimensional blocks of elastomeric gelatinous material, each block of elastomeric gelatinous material spaced at a predetermined distance from each adjacent block of elastomeric gelatinous material, and each block of elastomeric gelatinous material positioned adjacent to one or more of the plurality of thermoelectric elements.

3. The support cushion of claim 1 , wherein the heat dissipating portion comprises a substantially uniform layer of elastomeric gelatinous material.

4. The support cushion of claim 1 , wherein the body supporting portion is comprised of a material different from the thermally absorbent material of the heat dissipating portion.

5. The support cushion of claim 1 , wherein the body supporting portion is comprised of a flexible foam.

6. The support cushion of claim 1 , wherein the body supporting portion is comprised of a visco-elastic foam.

7. The support cushion of claim 1 , wherein the body supporting portion is dimensionally-sized to support a user lying in a supine or prone position.

8. The support cushion of claim 1 , wherein the plurality of thermoelectric elements is positioned adjacent to the body supporting portion.

9. The support cushion of claim 1 , wherein the thermoelectric elements are discrete Peltier elements.

10. The support cushion of claim 1 , wherein the plurality of thermoelectric elements are multiple Peltier elements arranged in a series.

11. The support cushion of claim 1 , wherein the thermoelectric elements are arranged in an array.

12. The support cushion of claim 11 , wherein at least a portion of the thermoelectric elements of the array are individually addressable.

13. The support cushion of claim 1 , wherein the body supporting portion includes a plurality of columnar voids, and wherein each columnar void includes at least a portion of one thermoelectric element.

14. The support cushion of claim 1 , further comprising a power supply for supplying electrical current to the thermoelectric elements, and further comprising a controller for controlling the electrical current supplied to the thermoelectric elements from the power supply.

15. The support cushion of claim 14 , wherein the controller is configured to automatically control the electrical current supplied to the thermoelectric elements.

16. The support cushion of claim 14 , wherein the controller is configured to allow electrical current to be supplied to the thermoelectric elements for a predetermined time period.

17. The support cushion of claim 14 , further comprising a temperature sensor for providing thermal feedback to the controller, the temperature sensor operably connected to the body supporting portion, the heat dissipating portion, or both.

18. The support cushion of claim 14 , further comprising a pressure sensor for providing pressure feedback to the controller, the pressure sensor operably connected to the body supporting portion, the heat dissipating portion, or both.

19. The support cushion of claim 1 , further comprising one or more fans operably connected to the heat dissipating portion for dissipating heat away from the heat dissipating portion.

20. The support cushion of claim 1 , further comprising a base portion positioned to provide support to the body supporting portion, the heat dissipating portion, or both.

21. A support cushion, comprising:

a first layer having a first surface and a second surface opposite the first surface;

a plurality of Peltier elements positioned and configured to selectively provide heating or cooling at the first surface of the first layer, the plurality of Peltier elements including metallic interconnects positioned below the second surface of the first layer; and

a second layer comprised of a thermally-absorbent elastomeric gelatinous material, the second layer positioned below the first layer, wherein the metallic interconnects extend into the thermally-absorbent elastomeric gelatinous material, and wherein all surfaces of the metallic interconnects positioned below the second surface of the first layer are in full contact with the thermally-absorbent elastomeric gelatinous material such that the second layer of thermally-absorbent elastomeric gelatinous material absorbs heat generated by the plurality of Peltier elements when the Peltier elements are providing cooling of the first layer.

22. A mattress assembly, comprising:

a mattress having an upper surface and a lower surface opposite the upper surface;

a plurality of Peltier elements positioned and configured to selectively provide heating or cooling at the upper surface, the plurality of Peltier elements including metallic interconnects positioned below the lower surface of the mattress; and

a layer of thermally-absorbent elastomeric gelatinous material, the layer of thermally-absorbent elastomeric gelatinous material positioned below the lower surface of the mattress, wherein the metallic interconnects extend into the layer of thermally-absorbent elastomeric gelatinous material, and wherein all surfaces of the metallic interconnects positioned below the lower surface of the mattress are in full contact with the thermally-absorbent elastomeric gelatinous material such that the layer of thermally-absorbent elastomeric gelatinous material provides a heat sink for heat generated by the plurality of Peltier elements when the Peltier elements are providing cooling of the upper surface of the mattress.

23. The mattress assembly of claim 22 , wherein the mattress is comprised of a visco-elastic foam.

24. The mattress assembly of claim 22 , further comprising a comfort layer positioned atop the mattress, the comfort layer being comprised of a visco-elastic foam.

25. The mattress assembly of claim 24 , wherein the comfort layer has a density less than that of the mattress.

26. The mattress assembly of claim 22 , wherein the layer of thermally-absorbent elastomeric gelatinous material comprises a substantially uniform layer of elastomeric gelatinous material.

27. The mattress assembly of claim 22 , further comprising a base layer positioned and configured to provide support to the mattress, the layer of thermally-absorbent elastomeric gelatinous material, or both.

28. The mattress assembly of claim 27 , wherein the base layer is adjustable.

Assignments (7)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE MISSING PCT NUMBER PREVIOUSLY RECORDED AT REEL: 065344 FRAME: 0650. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 3, 2024
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC
Reel/Frame 066188/0218 →
RELEASE OF SECURITY INTEREST Recorded Oct 25, 2023
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC
Reel/Frame 065332/0424 →
SECURITY INTEREST Recorded Oct 25, 2023
From: TEMPUR WORLD, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 065349/0881 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2019
From: TEMPUR-PEDIC MANAGEMENT, LLC
To: TEMPUR WORLD, LLC
Reel/Frame 048019/0447 →
PATENT SECURITY AGREEMENT (SUPPLEMENT) Recorded Oct 31, 2016
From: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 040520/0684 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2014
From: MIKKELSEN, TOM; CHANDLER, KELLY WOOD
To: TEMPUR-PEDIC MANAGEMENT, LLC
Reel/Frame 033748/0006 →
CHANGE OF NAME Recorded Sep 16, 2014
From: TEMPUR-PEDIC MANAGEMENT, INC.
To: TEMPUR-PEDIC MANAGEMENT, LLC
Reel/Frame 033753/0528 →