Electromagnetic clutch
View Patent ↗An electromagnetic clutch can be manufactured with reduced steps and cost. In the electromagnetic clutch, an electromagnetic coil unit 4 for causing a rotor and an armature to magnetically adhere to each other to enable power transmission from a drive source to a driven device includes: a bobbin 42 around which an electromagnetic coil 41 is wound; a power supply connector 43 attached to a connector mounting portion 424 formed in the bobbin 42 , to supply external power to the electromagnetic coil 41 ; and a field core 44 in which a through hole 443 a is formed. In the field core 44 , a proximal part of the power supply connector 43 and the bobbin 42 are stored in a storage portion in a state where a distal part of the power supply connector 43 is exposed to outside from the through hole 443 a , and the storage portion is filled with resin.
1. An electromagnetic clutch for intermittently transmitting power of a drive source to a driven device, the electromagnetic clutch comprising:
a rotor rotated by the power of the drive source;
an armature facing the rotor, and connected to a rotary shaft of the driven device; and
an electromagnetic coil unit having an electromagnetic coil, and for causing, when power is supplied to the electromagnetic coil, the rotor and the armature to magnetically adhere to each other to enable the transmission of the power from the drive source to the driven device,
wherein the electromagnetic coil unit includes:
a bobbin having a connector mounting portion, and around which the electromagnetic coil is wound;
a power supply connector attached to the connector mounting portion, to supply external power to the electromagnetic coil; and
a field core having a storage portion in which a through hole is formed, a proximal part of the power supply connector and the bobbin being stored in the storage portion in a state in which a distal part of the power supply connector is exposed to the outside from the through hole, and the storage portion being filled with resin,
wherein the power supply connector supplies the external power to the electromagnetic coil by being connected to a power connector, and the distal part of the power supply connector protrudes from the through hole, substantially in parallel with an axial direction of the field core.
2. The electromagnetic clutch according to claim 1 , wherein a depression into which the resin in an unhardened state injected into the storage portion is allowed to flow is formed on an outer peripheral surface of the power supply connector on a proximal side.
3. The electromagnetic clutch according to claim 2 , wherein the depression has a predetermined width from a proximal end toward a distal end of the power supply connector, and has a deepest part at a position that is closer to the distal end than the proximal end is.
4. The electromagnetic clutch according to claim 1 , wherein the bobbin includes:
a cylindrical portion having the electromagnetic coil wound around an outer peripheral surface thereof; and
a flange portion provided at at least one end of the cylindrical portion, and having a notch in a part of an outer periphery thereof, and
wherein the connector mounting portion is provided on an outer surface of the flange portion so that the connector mounting portion sandwiches the notch.
5. The electromagnetic clutch according to claim 4 , wherein the connector mounting portion includes:
a first coil groove portion positioned on one side of the notch, and in which one end of the electromagnetic coil is fitted; and
a second coil groove portion positioned on an other side of the notch, and in which an other end of the electromagnetic coil is fitted, and
wherein the power supply connector includes:
a first connector pin electrically connected to the one end of the electromagnetic coil in the first coil groove portion, when the power supply connector is attached to the connector mounting portion; and
a second connector pin electrically connected to the other end of the electromagnetic coil in the second coil groove portion, when the power supply connector is attached to the connector mounting portion.
6. The electromagnetic clutch according to claim 1 , wherein the power supply connector does not protrude in the radially outward direction of the field core.
7. An electromagnetic clutch for intermittently transmitting power of a drive source to a driven device, the electromagnetic clutch comprising:
a rotor rotated by the power of the drive source;
an armature facing the rotor, and connected to a rotary shaft of the driven device; and
an electromagnetic coil unit having an electromagnetic coil, and for causing, when power is supplied to the electromagnetic coil, the rotor and the armature to magnetically adhere to each other to enable the transmission of the power from the drive source to the driven device,
wherein the electromagnetic coil unit includes:
a bobbin having a connector mounting portion, and around which the electromagnetic coil is wound;
a power supply connector attached to the connector mounting portion, to supply external power to the electromagnetic coil; and
a field core having a storage portion in which a through hole is formed, a proximal part of the power supply connector and the bobbin being stored in the storage portion in a state in which a distal part of the power supply connector is exposed to the outside from the through hole, and the storage portion being filled with resin,
wherein a depression into which the resin in an unhardened state injected into the storage portion is allowed to flow is formed on an outer peripheral surface of the power supply connector on a proximal side.
8. The electromagnetic clutch according to claim 7 , wherein the depression has a predetermined width from a proximal end toward a distal end of the power supply connector, and has a deepest part at a position that is closer to the distal end than the proximal end is.