IP Library Granted Patent US 9,228,910
Granted Patent B2
US 9,228,910 · App. 14/384,684 · Granted Jan 5, 2016

Abnormality diagnosis apparatus and abnormality diagnosis method for torque sensor

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Quick Facts
Patent No.
US 9,228,910
App. No.
14/384,684
Granted
Jan 5, 2016
Kind
B2
Abstract

An apparatus for diagnosing an abnormality in a torque sensor that is connected to a controller of an electric power steering apparatus by two systems includes a steering speed determination unit that determines whether a variation speed of a steering angle equals or exceeds a predetermined speed on the basis of a detection result from a steering angle sensor, an integrated value calculation unit that calculates an integrated value of an input torque detected by the torque sensor within a sampling period extending from a point at which a steering wheel is steered at or above the predetermined speed to a point at which the steering wheel returns to a neutral position, and an abnormality determination unit that determines that an abnormality has occurred in the torque sensor when the integrated value of the input torque is equal to or smaller than a predetermined reference integrated torque.

Claims (25)

1. An abnormality diagnosis apparatus for diagnosing an abnormality in a torque sensor that is connected to a controller of an electric power steering apparatus by two systems, comprising:

a steering speed determination unit that determines whether or not a variation speed of a steering angle of a steering wheel equals or exceeds a predetermined speed on the basis of a detection result from a steering angle sensor that detects the steering angle of the steering wheel;

an integrated value calculation unit that calculates an integrated value of an input torque detected by the torque sensor within a sampling period extending from a point at which the steering wheel is steered at or above the predetermined speed to a point at which the steering wheel returns to a neutral position; and

an abnormality determination unit that determines that an abnormality has occurred in the torque sensor when the integrated value of the input torque, calculated by the integrated value calculation unit, is equal to or smaller than a predetermined reference integrated torque.

2. The abnormality diagnosis apparatus for a torque sensor as defined in claim 1 , further comprising a maximum value calculation unit that calculates a maximum value, within the sampling period, of an absolute value of a deviation between a reference input torque, which is an input torque at the point where the steering wheel is steered at or above the predetermined speed, and the input torque detected by the torque sensor,

wherein the abnormality determination unit determines that an abnormality has occurred in the torque sensor when the maximum value calculated by the maximum value calculation unit is equal to or smaller than a predetermined reference value and the integrated value of the input torque, calculated by the integrated value calculation unit, is equal to or smaller than the reference integrated torque.

3. The abnormality diagnosis apparatus for a torque sensor as defined in claim 1 , wherein the integrated value calculation unit determines that the steering wheel has returned to the neutral position when a symbol of the steering angle of the steering wheel, detected by the steering angle sensor, changes, and then calculates the integrated value of the input torque in the sampling period.

4. An abnormality diagnosis apparatus for diagnosing an abnormality in a torque sensor that is connected to a controller of an electric power steering apparatus by two systems, comprising:

a steering speed determination unit that determines whether or not a variation speed of a steering angle of a steering wheel equals or exceeds a predetermined speed on the basis of a detection result from a steering angle sensor that detects the steering angle of the steering wheel;

an integrated value calculation unit that calculates an integrated value of an input torque detected by the torque sensor within a sampling period extending from a point at which the steering wheel is steered at or above the predetermined speed to a point at which a predetermined time elapses;

a maximum value calculation unit that calculates a maximum value, within the sampling period, of an absolute value of a deviation between a reference input torque, which is an input torque at the point where the steering wheel is steered at or above the predetermined speed, and the input torque detected by the torque sensor; and

an abnormality determination unit that determines that an abnormality has occurred in the torque sensor when the maximum value calculated by the maximum value calculation unit is equal to or smaller than a predetermined reference value and the integrated value of the input torque, calculated by the integrated value calculation unit, is equal to or smaller than a predetermined reference integrated torque.

5. The abnormality diagnosis apparatus for a torque sensor as defined in claim 4 , wherein the abnormality determination unit determines that an abnormality has occurred in the torque sensor when a sampling period in which the integrated value of the input torque is equal to or smaller than the reference integrated torque appears consecutively a predetermined number of times.

6. The abnormality diagnosis apparatus for a torque sensor as defined in claim 1 , wherein the abnormality determination unit determines that an abnormality has occurred in the torque sensor when a sampling period in which the integrated value of the input torque is equal to or smaller than the reference integrated torque appears consecutively a predetermined number of times.

7. An abnormality diagnosis method for diagnosing an abnormality in a torque sensor that is connected to a controller of an electric power steering apparatus by two systems, comprising:

a steering speed determination step for determining whether or not a variation speed of a steering angle of a steering wheel equals or exceeds a predetermined speed on the basis of a detection result from a steering angle sensor that detects the steering angle of the steering wheel;

an integrated value calculation step for calculating an integrated value of an input torque detected by the torque sensor within a sampling period extending from a point at which the steering wheel is steered at or above the predetermined speed to a point at which the steering wheel returns to a neutral position; and

an abnormality determination step for determining that an abnormality has occurred in the torque sensor when the integrated value of the input torque, calculated in the integrated value calculation step, is equal to or smaller than a predetermined reference integrated torque.

8. The abnormality diagnosis method for a torque sensor as defined in claim 7 , further comprising a maximum value calculation step for calculating a maximum value, with the sampling period, of an absolute value of a deviation between a reference input torque, which is an input torque at the point where the steering wheel is steered at or above the predetermined speed, and the input torque detected by the torque sensor,

wherein, in the abnormality determination step, an abnormality is determined to have occurred in the torque sensor when the maximum value calculated in the maximum value calculation step is equal to or smaller than a predetermined reference value and the integrated value of the input torque, calculated in the integrated value calculation step, is equal to or smaller than the reference integrated torque.

9. An abnormality diagnosis method for diagnosing an abnormality in a torque sensor that is connected to a controller of an electric power steering apparatus by two systems, comprising:

a steering speed determination step for determining whether or not a variation speed of a steering angle of a steering wheel equals or exceeds a predetermined speed on the basis of a detection result from a steering angle sensor that detects the steering angle of the steering wheel;

an integrated value calculation step for calculating an integrated value of an input torque detected by the torque sensor within a sampling period extending from a point at which the steering wheel is steered at or above the predetermined speed to a point at which a predetermined time elapses;

a maximum value calculation step for calculating a maximum value, within the sampling period, of an absolute value of a deviation between a reference input torque, which is an input torque at the point where the steering wheel is steered at or above the predetermined speed, and the input torque detected by the torque sensor; and

an abnormality determination step for determining that an abnormality has occurred in the torque sensor when the maximum value calculated in the maximum value calculation step is equal to or smaller than a predetermined reference value and the integrated value of the input torque, calculated in the integrated value calculation step, is equal to or smaller than a predetermined reference integrated torque.

Assignments (2)
CHANGE OF NAME Recorded Dec 21, 2015
From: KAYABA INDUSTRY CO., LTD.
To: KYB CORPORATION
Reel/Frame 037355/0086 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2014
From: SASAKI, KAZUHIRO; ISHIKAWA, HISAZUMI; NISHIO, DAISUKE
To: KAYABA INDUSTRY CO., LTD.
Reel/Frame 033725/0838 →