IP Library Granted Patent US 9,737,852
Granted Patent B2
US 9,737,852 · App. 14/385,649 · Granted Aug 22, 2017

Catalyst component of a motor vehicle exhaust gas cleaning system and use of a catalyst component

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Quick Facts
Patent No.
US 9,737,852
App. No.
14/385,649
Granted
Aug 22, 2017
Kind
B2
Abstract

A motor vehicle emission control system includes a three zone catalytic converter component having a honeycomb support body with catalytically active coating having a precious metal content applied on the channel walls. The first coating zone extends in the longitudinal direction from the inlet-side end to a first coating boundary and has a first precious metal content. The second coating zone extends in the longitudinal direction from the first coating boundary to a second coating boundary situated downstream from the first coating boundary and has a second precious metal content that is lower than the first precious metal content. The third coating zone extends from the second coating boundary to the outlet-side end and has a third precious metal content that is lower than the second precious metal content. The coating has oxidation catalyst activity and is free of rhodium.

Claims (14)

1. A catalytic converter component of a motor vehicle emission control system, the catalytic converter component comprising:

a honeycomb support body having channels extending in a longitudinal direction and through which gas may flow freely from an inlet-side end of the catalytic converter component to an outlet-side end of the catalytic converter component;

a catalytically active coating, having a precious metal content determined by at least one element of the platinum group, applied on channel walls of the honeycomb support body in a first, second, and third coating zone,

wherein the first coating zone has a first precious metal content and extends in the longitudinal direction from the inlet-side end to a first coating boundary situated between the inlet-side end and the outlet-side end,

wherein the second coating zone has a second precious metal content that is lower than the first precious metal content and extends in the longitudinal direction from the first coating boundary to a second coating boundary situated between the inlet-side end and the outlet-side end and downstream from the first coating boundary,

wherein the third coating zone has a third precious metal content that is lower than the second precious metal content and extends in the longitudinal direction from the second coating boundary to the outlet-side end, and

wherein the catalytically active coating is a coating having oxidation catalyst activity and is free of rhodium.

2. The catalytic converter component of claim 1 , wherein the precious metal content of the catalytically active coating is determined by elements platinum and palladium, the precious metal content being between 12 g/ft 3 and 100 g/ft 3 , based on an overall volume of the catalytic converter component.

3. The catalytic converter component of claim 2 , wherein the precious metals platinum and palladium are provided in the coating in a mass ratio of 1:5 to 5:1.

4. The catalytic converter component of claim 1 , wherein the precious metal content in the first coating zone is 60 g/ft 3 to 150 g/ft 3 , in the second coating zone is 20 g/ft 3 to 60 g/ft 3 , and in the third coating zone is 5 g/ft 3 to 15 g/ft 3 .

5. The catalytic converter component of claim 1 , wherein longitudinal extents of the first and the second coating zones are each 10% to 40% of an overall longitudinal extent of the catalytic converter component.

6. The catalytic converter component of claim 5 , wherein the precious metal content of the catalytically active coating is determined by elements platinum and palladium, the precious metal content being between 12 g/ft 3 and 100 g/ft 3 , based on an overall volume of the catalytic converter component.

7. The catalytic converter component of claim 6 , wherein the precious metals platinum and palladium are provided in the coating in a mass ratio of 1:5 to 5:1.

8. The catalytic converter component of claim 5 , wherein the precious metal content in the first coating zone is 60 g/ft 3 to 150 g/ft 3 , in the second coating zone is 20 g/ft 3 to 60 g/ft 3 , and in the third coating zone is 5 g/ft 3 to 15 g/ft 3 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2024
From: DAIMLER TRUCK AG
To: DEUTZ AG
Reel/Frame 067608/0599 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 9, 2022
From: DAIMLER AG
To: DAIMLER TRUCK AG
Reel/Frame 061629/0616 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2014
From: MASSNER, ALEXANDER; SINGH, INDERPAL; ZIMMERMANN, FRANK
To: DAIMLER AG
Reel/Frame 033751/0282 →