IP Library Granted Patent US 9,562,200
Granted Patent B2
US 9,562,200 · App. 14/388,338 · Granted Feb 7, 2017

Method for producing lubricant base oil

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Quick Facts
Patent No.
US 9,562,200
App. No.
14/388,338
Granted
Feb 7, 2017
Kind
B2
Abstract

A method for producing a lubricant base oil, the method comprising a first step of fractionating, from a hydrocarbon oil containing a base oil fraction and a heavy fraction that is heavier than the base oil fraction, the base oil fraction and the heavy fraction, and a second step of obtaining a dewaxed oil by isomerization and dewaxing of the base oil fraction fractionated in the first step, wherein a hydrocracked oil obtained by hydrocracking the heavy fraction fractionated in the first step is returned to the first step.

Claims (12)

1. A method for producing a lubricant base oil, the method comprising:

fractionating, from a hydrocarbon oil containing a base oil fraction and a heavy fraction that is heavier than the base oil fraction, the base oil fraction and the heavy fraction to form a fractionated base oil and a fractionated heavy fraction;

obtaining a dewaxed oil by isomerization and dewaxing of the fractionated base oil fraction in the presence of a hydroisomerization catalyst,

hydrocracking the fractionated heavy fraction to form a hydrocracked fraction, and returning the hydrocracked heavy fraction to the fractionating step;

wherein in the isomerization and dewaxing of the fractionated base oil fraction, the hydroisomerization catalyst is a hydroisomerization catalyst containing a support that includes a zeolite having a one-dimensional porous structure including a 10-membered ring and a binder, and platinum and/or palladium supported on the support, in which a carbon content of the catalyst is 0.4 to 3.5% by mass and a micropore volume is 0.02 to 0.12 cc/g; and

the zeolite is derived from an ion-exchanged zeolite obtained by ion-exchanging an organic template-containing zeolite that contains an organic template and has a one-dimensional porous structure including a 10-membered ring in a solution containing ammonium ions and/or protons, in which a micropore volume per unit mass is 0.01 to 0.12 cc/g.

2. The method according to claim 1 , wherein the base oil fraction is a fraction having a boiling point range of 330 to 520° C.

3. The method according to claim 1 , wherein the hydrocarbon oil contains a Fischer-Tropsch synthesis reaction oil, and

the hydrocracking is carried out in the presence of hydrogen by bringing the heavy fraction into contact with a hydrocracking catalyst containing an inorganic support that is a solid acid and one or more metals selected from group 6, group 8, group 9 and group 10 of the periodic table that is supported on the inorganic support and that has a hydrogenation activity.

4. The method according to claim 1 , wherein the hydrocarbon oil contains a petroleum-derived hydrocarbon oil, and

the hydrocracking is carried out in the presence of hydrogen by bringing the heavy fraction into contact with a hydrocracking catalyst containing a porous inorganic oxide that includes two or more elements selected from aluminum, silicon, zirconium, boron, titanium, and magnesium, and one or more metals selected from the elements of group 6, group 8, group 9 and group 10 of the periodic table that are supported on the porous inorganic oxide.

5. The method according to claim 1 , wherein a conversion rate of the hydrocracking is 20 to 50% by volume.

Assignments (3)
CHANGE OF NAME Recorded Aug 25, 2020
From: JXTG NIPPON OIL ENERGY CORPORATION
To: ENEOS CORPORATION
Reel/Frame 053596/0282 →
CHANGE OF NAME Recorded May 24, 2019
From: JX NIPPON OIL & ENERGY CORPORATION
To: JXTG NIPPON OIL & ENERGY CORPORATION
Reel/Frame 049285/0514 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2014
From: IWAMA, MARIE; HAYASAKA, KAZUAKI; NAGAYASU, YOSHIYUKI; TAKAHAMA, KOSHI
To: JX NIPPON OIL & ENERGY CORPORATION
Reel/Frame 034175/0395 →