IP Library Granted Patent US 9,997,674
Granted Patent B2
US 9,997,674 · App. 14/388,877 · Granted Jun 12, 2018

Optical cavity including a light emitting device and wavelength converting material

Inventors: Kenneth Vampola (Eindhoven, NL); Han Ho Choi (Eindhoven, NL); Mark Melvin Butterworth (Eindhoven, NL)
Assignee: LUMILEDS LLC
H01L33/465G02F1/133603H01L25/0753H01L33/504H01L33/507H01L33/58G02F2001/133614H01L2924/0002
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Quick Facts
Patent No.
US 9,997,674
App. No.
14/388,877
Granted
Jun 12, 2018
Kind
B2
Abstract

Embodiments of the invention include a semiconductor light emitting diode attached to a substrate. A first region of wavelength converting material is disposed on the substrate. The wavelength converting material is configured to absorb light emitted by the semiconductor light emitting diode and emit light at a different wavelength. In the first region, the wavelength converting material coats an entire surface of the substrate. The substrate is disposed proximate a bottom surface of an optical cavity. A second region of wavelength converting material is disposed proximate a top surface of the optical cavity.

Claims (40)

1. A structure comprising:

a substrate having a surface below an optical cavity;

one or more semiconductor light emitting diodes disposed on the surface of the substrate and disposed to emit light into the optical cavity;

a first region of wavelength converting material disposed on the surface of the substrate, the first region of wavelength converting material being below the optical cavity and extending from adjacent to the semiconductor light emitting diodes to sidewalls of the optical cavity, the wavelength converting material absorbing light having a wavelength emitted by the semiconductor light emitting diodes and emitting light having a different wavelength; and

a second region of wavelength converting material disposed above a top surface of the optical cavity, the top surface of the optical cavity comprising one or more reflective regions that are respectively aligned with the one or more semiconductor light emitting diodes and that are more highly reflective than an area of the top surface of the optical cavity not aligned with any of the semiconductor light emitting diodes, the reflective regions being positioned to reflect light from the light emitting diodes to the first region of wavelength converting material.

2. The structure of claim 1 wherein:

the first region comprises a first wavelength converting material capable of emitting light of a first wavelength; and

the second region comprises a second wavelength converting material capable of emitting light of a second wavelength.

3. The structure of claim 1 further comprising particles of light scattering material disposed within the optical cavity.

4. The structure of claim 1 further comprising a third region of wavelength converting material disposed proximate to the sidewalls of the optical cavity.

5. The structure of claim 1 wherein the one or more semiconductor light emitting diodes comprise a first semiconductor light emitting diode and a second semiconductor light emitting diode attached to the substrate, wherein the first region of wavelength converting material further extends between the first and second semiconductor light emitting diodes.

6. A structure comprising:

a semiconductor light emitting diode attached to a substrate;

a first region of wavelength converting material disposed on the substrate, wherein the wavelength converting material is configured to absorb light having a wavelength emitted by the semiconductor light emitting diode and emit light having a different wavelength;

an optical cavity, wherein the substrate and the first region are disposed below a bottom surface of the optical cavity;

a second region of wavelength converting material disposed above a top surface of the optical cavity; and

a reflective surface disposed above the semiconductor light emitting diode, wherein the reflective surface is configured to direct reflected light away from the semiconductor light emitting diode and to the first region of wavelength converting material, wherein the second region of wavelength converting material conformally coats the reflective surface.

7. The structure of claim 6 wherein the reflective surface comprises a contrast in index of refraction that reflects by total internal reflection.

8. The structure of claim 6 wherein the reflective surface is an inverted cone that extends from a base proximate to the top surface of the optical cavity.

9. A structure comprising:

a substrate with a surface below an optical cavity;

one or more semiconductor light emitting diodes attached to the surface;

a first region of wavelength converting material disposed on the surface below the optical cavity, wherein the wavelength converting material is configured to absorb unconverted light emitted by the semiconductor light emitting diodes and emit converted light at a different wavelength;

a second region of wavelength converting material disposed above a top surface of the optical cavity; and

a filter disposed above the top surface of the optical cavity, wherein the filter is configured to reflect a portion of the unconverted light to the first region and to transmit the converted light.

10. The structure of claim 1 wherein:

the wavelength converting material comprises a first wavelength converting material capable of emitting light of a first wavelength and a second wavelength converting material capable of emitting light of a second wavelength; and

the first and second regions each comprise a mixture of the first and second wavelength converting materials.

11. The structure of claim 9 wherein:

the first region comprises a first wavelength converting material capable of emitting light of a first wavelength; and

the second region comprises a second wavelength converting material capable of emitting light of a second wavelength.

12. The structure of claim 9 wherein a first region proximate to the top surface of the optical cavity that is aligned with one of the semiconductor light emitting diodes is more highly reflective than a second region proximate to the top surface of the optical cavity that is not aligned with any of the semiconductor light emitting diodes.

13. The structure of claim 9 wherein the one or more semiconductor light emitting diodes comprise a first semiconductor light emitting diode and a second semiconductor light emitting diode attached to the substrate, wherein the first region of wavelength converting material is disposed between the first and second semiconductor light emitting diodes.

14. The structure of claim 9 further comprising a reflective surface disposed above one of the semiconductor light emitting diodes, wherein the reflective surface is configured to direct reflected light away from the underlying semiconductor light emitting diode.

15. The structure of claim 9 , wherein the filter comprises a dichroic filter.

16. The structure of claim 9 , wherein:

the surface of the substrate below the optical cavity extends to sidewalls of the optical cavity; and

the first region of wavelength converting material is below the optical cavity and covers an entirety of the surface where the surface is not covered by the semiconductor light emitting diodes.

17. The structure of claim 1 , wherein the first region of wavelength converting material covers an entirety of the surface of the substrate where the surface of the substrate is not covered by the semiconductor light emitting diodes.

18. The structure of claim 1 , wherein the first region of wavelength converting material is no thicker than the semiconductor devices.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2017
From: KONINKLIJKE PHILIPS N.V.
To: LUMILEDS LLC
Reel/Frame 044416/0019 →
SECURITY INTEREST Recorded Jul 7, 2017
From: LUMILEDS LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 043108/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2014
From: VAMPOLA, KENNETH; BUTTERWORTH, MARK MELVIN; CHOI, HAN HO
To: KONINKLIJKE PHILIPS N.V.
Reel/Frame 033837/0300 →
Continuity (2)
Provisional Application 61617919 · Mar 30, 2012
Related Publication 20150048395A1 · Feb 19, 2015