Equipment system for producing piercing-rolling plug
Provided is an equipment system for producing a piercing-rolling plug to be used for producing a seamless steel tube/pipe, which includes a shotblasting device for applying shotblasting on a surface of the plug, and an arc-spraying device for performing arc-spraying of iron wires on a surface of a base metal of the plug to which the shotblasting is applied, so as to form a film containing oxide and Fe thereon. The arc-spraying device includes plural spraying booths each of which separately forms part of the film in turn in each of sections into which the surface of the base metal of the plug is divided along an axial direction of the plug. The production efficiency of the plug can therefore be maintained at a high level, and steady enhancement of the durability life of the plug can be realized during the piercing-rolling.
1. An equipment system for producing a piercing-rolling plug to be used for producing a seamless steel tube/pipe, the equipment system comprising:
a shotblasting device for applying shotblasting on a surface of the plug, the plug having an axis defining an axial direction, the plug being divided along the axial direction of the plug into sections, and
an arc-spraying device for performing arc-spraying of iron wires on a surface of a base metal of the plug to which the shotblasting is applied, so as to form a film containing oxide and Fe thereon, wherein
the arc-spraying device includes plural spraying booths each of which is used to separately and sequentially forma part of the film in each of the sections into which the surface of the base metal of the plug is divided along the axial direction of the plug.
2. The equipment system for producing a piercing-rolling plug according to claim 1 , wherein
an arc-spray gun for melting the iron wires by an arc to produce a molten material and spraying the molten material onto the surface of the base metal of the plug is disposed in each arc-spraying booth, and
the arc-spraying is carried out while an intersection angle between a center line of a spraying stream from the arc-spray gun and the surface of the base metal of the plug is maintained in a range of 35 degrees to 90 degrees.
3. The equipment system for producing a piercing-rolling plug according to claim 1 , wherein
the plug has a bullet shape, and includes a body portion and a tip end portion, and
the arc-spraying device includes, as the spraying booths, a first spraying booth for carrying out a first film formation in a region of the body portion among the surface of the base metal of the plug; and a second spraying booth for carrying out a second film formation in a region of the tip end portion among the surface of the base metal of the plug.
4. The equipment system for producing a piercing-rolling plug according to claim 2 , wherein
the plug has a bullet shape, and includes a body portion and a tip end portion, and
the arc-spraying device includes, as the spraying booths, a first spraying booth for carrying out a first film formation in a region of the body portion among the surface of the base metal of the plug; and a second spraying booth for carrying out a second film formation in a region of the tip end portion among the surface of the base metal of the plug.
5. The equipment system for producing a piercing-rolling plug according to claim 1 , wherein
further comprising a conveying line for moving the plug between the spraying booths.
6. The equipment system for producing a piercing-rolling plug according to claim 2 , wherein
further comprising a conveying line for moving the plug between the spraying booths.
7. The equipment system for producing a piercing-rolling plug according to claim 3 , wherein
further comprising a conveying line for moving the plug between the spraying booths.
8. The equipment system for producing a piercing-rolling plug according to claim 4 , wherein
further comprising a conveying line for moving the plug between the spraying booths.