IP Library Granted Patent US 10,221,264
Granted Patent B2
US 10,221,264 · App. 14/396,915 · Granted Mar 5, 2019

Activator compositions, their preparation, and their use in catalysts

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Quick Facts
Patent No.
US 10,221,264
App. No.
14/396,915
Granted
Mar 5, 2019
Kind
B2
Abstract

This invention provides activator precursor compositions and activator compositions. The activator precursor compositions are formed from a support material, a linking compound, and polyfunctional compounds having at least two aromatic groups in which at least two of said aromatic groups each has at least one polar moiety thereon. The activator compositions are formed from a support material, a linking compound, an aluminoxane, and a polyfunctional compound having at least two aromatic groups in which at least two of said aromatic groups each has at least one polar moiety thereon. Also provided are catalyst compositions, processes for forming catalyst compositions, and polymerization processes utilizing the catalyst compositions of this invention.

Claims (28)

1. A composition comprising an aluminoxane and an activator precursor composition comprising:

i) a support material in contact with a linking compound, and

ii) a polyfunctional compound which has at least two aromatic groups in which at least two of said aromatic groups each has at least one polar monoprotic group thereon,

wherein the linking compound is an organometallic compound, a non-organometallic compound or mixtures thereof, with the proviso that the organometallic compound does not contain aluminum.

2. The composition of claim 1 wherein:

the support material is silica, alumina, or silica-alumina;

the polar monoprotic groups of the polyfunctional compound are hydroxy groups, thiol groups, or secondary amino groups.

3. The composition of claim 1 wherein:

the support material is silica;

the polar monoprotic groups of the polyfunctional compound are hydroxy groups.

4. The composition of claim 3 wherein the polyfunctional compound is 4,4′-ethylenediphenol, 4,4′-methylenebis(2,6-di(tert-butyl)-phenol), or 1,3,5-trimethyl-2,4,6-tris(3,5-di(tert-butyl)-4-hydroxybenzyl)benzene.

5. The composition of claim 1 wherein the linking compound is an organometallic compound having the formula:

MR 1 s Q t-s

wherein M represents a metal atom selecting from Mg, Sc, Y, Ti, Zr, Hf, V, Nb, Ta, Zn, B, Ga, In, Sn and mixtures thereof; R 1 is optionally the same or different and represents a C 1 -C 20 hydrocarbyl group, wherein the beta carbon of the hydrocarbyl group may be replaced by Si; Q represents a hetero-atom or a hetero-atom containing organic group where the heteroatom is directly bonded to M via the heteroatom; t stands for the valence of M and s is a number such that 2≤s≤t.

6. The composition of claim 5 wherein MR 1 s Q t-s is MgEt 2 , MgEtBu, MgBu 2 , MgBuOct, MgOct 2 , ZnMe 2 , ZnEt 2 , or Zr(CH 2 Ph) 4 .

7. The composition of claim 2 wherein the linking compound is a non-organometallic compound is represented by the formula:

M 1 Q 1 t

wherein M 1 represents a metal atom selecting from Mg, Al, Sc, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Fe, Co, Ni, Cu, Zn, B Ga, In, Al, Si, Ge, Sn, La, Ce, Er, Yb, Lu and mixtures thereof; Q 1 may be the same or different and represents a heteroatom or a heteroatom containing organic group where said heteroatom or heteroatom containing group is directly bonded to M 1 via the heteroatom; t stands for the valence of M 1 .

8. The composition of claim 7 wherein M 1 Q 1 t is MgCl 2 , MgF 2 , AlCl 3 , AlF 3 , SiCl 4 , SiMeCl 3 , SiMe 2 Cl 2 , Ti(OEt) 4 , Ti(OBu) 4 , Ti(NMe 2 ) 4 , Ta(NMe 2 ) 5 or Zr(NMe 2 ) 4 .

9. The composition of claim 1 wherein the polyfunctional compound is represented by the formula:

E(ArJH) g

where E is an organic moiety, an atom, or a bond;

Ar is an aromatic moiety;

J is a polar atom or a polar group;

H is a hydrogen atom; and

g is an integer equal to or greater than 2.

10. The composition of claim 9 wherein the aluminoxane is methylaluminoxane and/or wherein the polyfunctional compound is 4,4′-ethylenediphenol, 4,4′-methylenebis(2,6-di(tert-butyl)-phenol), or 1,3,5-trimethyl-2,4,6-tris(3,5-di(tert-butyl)-4-hydroxybenzyl)benzene.

11. The composition of claim 1 , wherein said linker compound further comprises a mixture of an organoaluminum compound with said organometallic compound, or a mixture of an organoaluminum compound with said non-organometallic compound.

Assignments (7)
RELEASE OF SECURITY INTEREST SUPPLEMENT NO. 1, RECORDED AT REEL/FRAME 063237/0252 Recorded Feb 2, 2026
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: W. R. GRACE & CO.-CONN.
Reel/Frame 074612/0939 →
NOTES SECURITY INTEREST Recorded Jan 29, 2026
From: W. R. GRACE & CO.-CONN.; ADVANCED REFINING TECHNOLOGIES LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 074532/0229 →
SECURITY AGREEMENT (NOTES) Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 072520/0653 →
SECURITY INTEREST Recorded Apr 2, 2023
From: W. R. GRACE & CO.-CONN.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 063237/0262 →
SECURITY INTEREST Recorded Apr 2, 2023
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 063237/0252 →
SECURITY INTEREST Recorded Feb 17, 2023
From: W.R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 062792/0510 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2018
From: ALBEMARLE CORPORATION
To: W. R. GRACE & CO-CONN.
Reel/Frame 045946/0786 →