IP Library Granted Patent US 11,168,421
Granted Patent B2
US 11,168,421 · App. 14/399,244 · Granted Nov 9, 2021

Elastic network structure with excellent quietness and hardness

Inventors: Hiroyuki Wakui (Shiga, JP); Masahiko Nakamori (Shiga, JP)
Assignee: TOYOBO CO., LTD.
D04H3/14B68G11/03D04H3/007D04H3/011D04H3/016D04H3/03D10B2401/061Y10T442/601
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Quick Facts
Patent No.
US 11,168,421
App. No.
14/399,244
Granted
Nov 9, 2021
Kind
B2
Abstract

[Problem] The objective of the present invention is to provide an elastic mesh structure having exceptional cushioning and reducing noise during compression or recovery. [Solution] A mesh structure comprising a three-dimensional, random-loop, joining structure formed by winding a continuous line of thermoplastic resin to form random loops, bringing the loops into contact with one another in a molten state, and fusing the majority of the contact area, wherein (a) the apparent density of the random-loop contact structure is 0.005-0.200 g/cm 3 , and (b) the number of contact points per unit weight of the random-loop contact structure is 500-1200/g.

Claims (12)

1. A network structure comprising a random loop bonded structure of a continuous linear structure of a thermoplastic resin,

wherein (a) the random loop bonded structure has an apparent density of 0.02 to 0.100 g/cm 3 , (b) a number of bonded points per unit weight of the random loop bonded structure is 500 to 1200/gram, (c) the fineness of the continuous linear structure is 200 to 3000 decitex, (d) the network structure has a thickness of not less than 3 cm, and (e) a 25%-compression hardness of the random loop bonded structure is not less than 10 kg/φ200-mm and not more than 50 kg/φ200-mm diameter.

2. The network structure according to claim 1 , wherein the number of bonded points per unit weight of the random loop bonded structure is 550 to 1150/gram.

3. The network structure according to claim 2 , wherein the number of bonded points per unit weight of the random loop bonded structure is 600 to 1100/gram.

4. The network structure according to claim 1 , wherein the thermoplastic resin is at least one thermoplastic resin selected from the group consisting of a soft polyolefin, a polystyrene thermoplastic elastomer, a polyester thermoplastic elastomer, a polyurethane thermoplastic elastomer and a polyamide thermoplastic elastomer.

5. The network structure according to claim 4 , wherein the thermoplastic resin is at least one thermoplastic resin selected from the group consisting of a soft polyolefin and a polyester thermoplastic elastomer.

6. The network structure according to claim 5 , wherein the thermoplastic resin is a polyester thermoplastic elastomer.

7. The network structure according to claim 1 , wherein the continuous linear structure has a hollow cross section.

8. The network structure according to claim 7 , wherein the continuous linear structure has a hollow cross section and a degree of hollowness of the hollow cross section is 10 to 50%.

9. The network structure according to claim 8 , wherein the continuous linear structure has a hollow cross section and the degree of hollowness of the hollow cross section is 20 to 40%.

10. The network structure according to claim 1 , wherein the continuous linear structure has a modified cross section.

11. The network structure according to claim 1 , wherein the 25%-compression hardness of the random loop bonded structure is not less than 15 kg/φ200-mm and not more than 50 kg/φ200-mm diameter.

Assignments (3)
CHANGE OF ADDRESS Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO CO., LTD.
Reel/Frame 064505/0124 →
DE-MERGER Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO MC CORPORATION
Reel/Frame 064505/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 7, 2014
From: WAKUI, HIROYUKI; NAKAMORI, MASAHIKO
To: TOYOBO CO., LTD.
Reel/Frame 034128/0866 →
Priority Claims (1)
JP JP2012-105759 · May 7, 2012 · national
Continuity (1)
Related Publication 20150087196A1 · Mar 26, 2015
Cited By (13)
US 12,269,384 US 12,286,044 US 12,286,045 US 12,319,183 US 12,325,168 US 12,325,624 US 12,384,094 US 12,454,111 US 12,479,143 US 12,509,343 US 12,636,845 US 12,662,030 US 12,703,279