IP Library Granted Patent US 10,010,917
Granted Patent B2
US 10,010,917 · App. 14/400,753 · Granted Jul 3, 2018

Plastic working method of metals and plastic working apparatus

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Quick Facts
Patent No.
US 10,010,917
App. No.
14/400,753
Granted
Jul 3, 2018
Kind
B2
Abstract

Provided is a plastic working method of steel including austenite, the method including: analyzing a strain ratio βx of an estimated breaking point which is specified during plastic deformation of the steel; heating a steel such that a local temperature T local is within a temperature range indicated by the following expression 1, when T βx represents a strain-induced-transformation-maximum-ductility-temperature in the unit of ° C. for the strain ratio βx, σL βx represents the standard deviation of a fitted curve of critical equivalent strain which depends on the strain ratio βx on a lower temperature side than T βx , σH βx represents the standard deviation of a fitted curve of critical equivalent strain which depends on the strain ratio βx on a higher temperature side than T βx , and T local represents a local temperature in the unit of ° C. of the estimated breaking point; and plastically deforming the steel after heating: T βx −2×σ L βx ≤T local ≤T βx +1.25×σ H βx   (Expression 1).

Claims (45)

1. A plastic working method of steel including austenite, the method comprising:

physical property analyzing process of measuring T β , σL β , and σH β for each of strain ratios β, when T β represents a strain-induced-transformation-maximum-ductility-temperature in the unit of ° C. which is changed depending on the strain ratio β, σL β represents a standard deviation of a fitted curve of critical equivalent strain which depends on the strain ratio β on a lower temperature side than the T β , σH β represents a standard deviation of a fitted curve of critical equivalent strain which depends on the strain ratio β on a higher temperature side than the T β ;

deformation mode analyzing process of analyzing a strain ratio βx to be selected from among the strain ratios β, when the strain ratio βx is a strain ratio of an estimated breaking point which is specified during plastic deformation of the steel;

heating process of heating the steel such that a local temperature T local is within a first temperature range indicated by the following expression 1 after selecting T βx from among the T β , selecting σL βx from among the σL β , and selecting σH βx from among the σH β , when T βx represents a strain-induced-transformation-maximum-ductility-temperature in the unit of ° C. for the strain ratio βx, σL βx represents a standard deviation of a fitted curve of critical equivalent strain which depends on the strain ratio βx on a lower temperature side than the T βx , σH βx represents a standard deviation of a fitted curve of critical equivalent strain which depends on the strain ratio βx on a higher temperature side than the T βx , and the T local represents a local temperature (° C.) of the estimated breaking point; and

working process of plastically deforming the steel after the heating:

T βx −σL βx ≤T local ≤T βx +1.25×σ H βx   (Expression 1).

2. The plastic working method according to claim 1 ,

wherein in the deformation mode analyzing process, a change in temperature ΔT local is further analyzed, when the ΔT local represents a change in temperature in the unit of ° C. of the local temperature T local which is changed during the plastic deformation of the steel in the working process, and

wherein in the heating process, heating is performed such that the local temperature T local is within a second temperature range indicated by the following expression 2:

T βx −ΔT local −2×σ L βx ≤T local ≤T βx −ΔT local +1.25×σ H βx   (Expression 2).

3. The plastic working method according to claim 1 ,

wherein in the heating process, at least one of the steel, a mold, and a surrounding space around the steel is heated such that the local temperature T local is within the first temperature range.

4. The plastic working method according to claim 1 ,

wherein in the heating process, a heating medium is heated such that the local temperature T local is within the first temperature range, and

wherein in the working process, the steel is plastically deformed using a pressure of the heating medium.

5. The plastic working method according to claim 2 ,

wherein in the physical property analyzing process, the estimated breaking point, the strain ratio βx, and the change in temperature ΔT local are analyzed using a plastic working simulation.

6. A plastic working apparatus which performs the plastic working method according to claim 1 , the apparatus comprising:

a housing unit that accommodates the steel and a mold;

heating units that heat at least two of the steel, the mold, and a surrounding space around the steel;

a working unit that plastically deforms the steel using the mold; and

a main body frame,

wherein the heating units include two or more selected from the group consisting of:

a heater attached to the main body frame of the housing,

a heater attached to an inside of the mold, and

a heating furnace provided outside the plastic working apparatus.

7. The plastic working apparatus according to claim 6 , further comprising

an insulating member that is arranged to cover the housing unit.

8. The plastic working apparatus according to claim 6 , further comprising

a temperature measuring unit that measures respective temperatures of the steel, the mold, and an internal space of the housing unit.

9. A plastic working apparatus which performs the plastic working method according to claim 4 , the apparatus comprising:

a housing unit that accommodates the steel and a mold;

a heating medium introducing unit that introduces the heating medium into the mold;

heating units that heat at least two of the steel, the mold, and a surrounding space around the steel and the heating medium;

a working unit that plastically deforms the steel using a pressure of the heating medium; and

a main body frame,

wherein the heating units include two or more selected from the group consisting of:

a heater attached to the main body frame of the housing,

a heater attached to an inside of the mold,

a heating furnace provided outside the plastic working apparatus, and

a heater configured to heat the heating medium.

10. The plastic working apparatus according to claim 9 , further comprising

an insulating member that is arranged to cover the housing unit.

11. The plastic working apparatus according to claim 9 , further comprising

a temperature measuring unit that measures respective temperatures of the steel, the mold, an internal space of the housing unit, and the heating medium.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2014
From: SATO, KOICHI; KUBO, MASAHIRO; MIZUMURA, MASAAKI; YOSHIDA, TOHRU
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 034157/0706 →