IP Library Granted Patent US 9,546,319
Granted Patent B2
US 9,546,319 · App. 14/401,368 · Granted Jan 17, 2017

Phosphors, such as new narrow-band red emitting phosphors for solid state lighting

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Quick Facts
Patent No.
US 9,546,319
App. No.
14/401,368
Granted
Jan 17, 2017
Kind
B2
Abstract

The invention provides, amongst others for application in a lighting unit, a phosphor having the formula M 1−x−y−z Z z A a B b C c D d E e N 4−n O n :ES x RE y (I), with M=selected from the group consisting of Ca, Sr, and Ba; Z=selected from the group consisting of monovalent Na, K, and Rb; A=selected from the group consisting of divalent Mg, Mn, Zn, and Cd; B=selected from the group consisting of trivalent B, Al and Ga; C=selected from the group consisting of tetravalent Si, Ge, Ti, and Hf; D=selected from the group consisting of monovalent Li, and Cu; E=selected for the group consisting of P, V, Nb, and Ta; ES=selected from the group consisting of divalent Eu, Sm and Yb; RE=selected from the group consisting of trivalent Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, and Tm; 0≦x≦0.2; 0≦y≦0.2; 0<x+y≦0.4; 0≦z<1; 0≦n≦0.5; 0≦a≦4 (such as 2≦a≦3); 0≦b≦4; 0≦c≦4; 0≦d≦4; 0≦e≦4; a+b+c+d+e=4; and 2a+3b+4c+d+5e=10−y−n+z.

Claims (99)

1. A lighting unit comprising a light source, configured to generate light source light and a luminescent material, configured to convert at least part of the light source light into luminescent material light, wherein the light source comprises a light emitting diode (LED), and wherein the luminescent material comprises a phosphor having a UCr 4 C 4 structure, or an ordering variant of the UCr 4 C 4 aristotype, or a NaLi 3 SiO 4 structure, or a KLi 3 GeO 4 structure, having the formula:

M 1−x−y−z Z z A a B b C c D d E e N 4−n O n :ES x ,RE y , wherein

M is selected from the group consisting of Ca, Sr, and Ba

Z is selected from the group consisting of monovalent Na, K, and Rb

A is selected from the group consisting of divalent Mg, Mn, Zn, and Cd

B is selected from the group consisting of trivalent boron, Al and Ga

C is selected from the group consisting of tetravalent Si, Ge, Ti, and Hf

D is selected from the group consisting of monovalent Li, and Cu

E is selected from the group consisting of P, V, Nb, and Ta

ES is selected from the group consisting of divalent Eu, Sm and Yb

RE is selected from the group consisting of trivalent Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, and Tm

0≦x≦0.2; 0≦y≦0.2; 0<x+y≦0.4;

0≦z≦1;

0≦n≦0.5;

0≦a≦4; 0≦b≦4; 0≦c≦4; 0≦d≦4; 0≦e≦4;

a+b+c+d+e=4; and

2a+3b+4c+d+5e=10−y−n+z.

2. The lighting unit according to claim 1 , wherein z+d>0, and 2≦a≦3.

3. The lighting unit according to any one of the preceding claims, wherein

M is selected from the group consisting of Ca and Sr,

A is Mg,

B is selected from the group consisting of Al and Ga,

C is tetravalent Si,

ES is divalent Eu,

RE is selected from the group consisting of trivalent Ce, Pr, Sm, Gd, Tb, and Dy,

0<x≦0.2,

y/x<0.1, and

n≦0.1.

4. The lighting unit according to claim 1 , wherein the luminescent material comprises one or more other phosphors selected from the group consisting of a divalent europium containing nitride luminescent material, a divalent europium containing oxynitride luminescent material, a trivalent cerium containing garnet and a trivalent cerium containing oxynitride, and wherein the light source is configured to generate blue light.

5. The lighting unit according to claim 1 , wherein the luminescent material comprises one or more other phosphors selected from the group consisting of Ba 0.95 Sr 0.05 Mg 2 Ga 2 N 4 :Eu, BaMg 2 Ga 2 N 4 :Eu, SrMg 3 SiN 4 :Eu, SrMg 2 Al 2 N 4 :Eu, SrMg 2 Ga 2 N 4 :Eu, BaMg 3 SiN 4 :Eu, CaLiAl 3 N 4 :Eu, SrLiAl 3 N 4 :Eu, CaLi 0.5 MgAl 2.5 N 4 :Eu, and SrLi 0.5 MgAl 2.5 N 4 :Eu.

6. The lighting unit according to claim 1 , wherein the phosphor complies with 0≦x≦0.2, y/x<0.1, M comprises at least Sr, z≦0.1, a≦0.4, 2.5≦b≦3.5, B comprises at least Al, c≦0.4, 0.5≦d≦1.5, D comprises at least Li, e≦0.4, n≦0.1, and wherein ES at least comprises Eu.

7. The lighting unit according to claim 1 , wherein

M is selected from the group consisting of Ca, Sr, and Ba

Z is Na or z=0

A is Mg or a=0

B is selected from the group consisting of trivalent Al and Ga

C is selected from the group consisting of tetravalent Si and Ge

D is Li or d=0

e is 0

ES is Eu

RE is Ce wherein x/y<0.1 or wherein y/x<0.1.

8. The lighting unit according to claim 1 , wherein the phosphor is selected from the group consisting of

M 1−x−y−z Z z A 3 CN 4−n O n :ES x ,RE y ,

M 1−x−y−z Z z B 3 DN 4−n O n :ES x ,RE y , and

M 1−x−y−z Z z A 2 B 2 N 4−n O n :ES x ,RE y .

9. A phosphor having a UCr 4 C 4 structure, or an ordering variant of the UCr 4 C4 aristotype, or a NaLi 3 SiO 4 structure, or a KLi 3 GeO 4 structure, having the formula:

M 1−x−y−z Z z A a B b C c D d E e N 4−n O n :ES x ,RE y wherein,

M is selected from the group consisting of Ca, Sr, and Ba

Z is selected from the group consisting of monovalent Na, K, and Rb

A is selected from the group consisting of divalent Mg, Mn, Zn, and Cd

B is selected from the group consisting of trivalent boron, Al and Ga

C is selected from the group consisting of tetravalent Si, Ge, Ti, and Hf

D is selected from the group consisting of monovalent Li, and Cu

E is selected from the group consisting of P, V, Nb, and Ta

ES is selected from the group consisting of divalent Eu, Sm and Yb

RE is selected from the group consisting of trivalent Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, and Tm,

0≦x≦0.2; 0≦y≦0.2; 0≦x+y≦0.4;

0≦z<1;

0≦n≦0.5;

0≦a≦4; 0≦b≦4; 0≦c≦4; 0≦d≦4; 0≦e≦4;

a+b+c+d+e=4; and

2a+3b+4c+d+5e=10−y−n+z.

10. The phosphor according to claim 9 , wherein z+d>0.

11. The phosphor according to claim 9 , wherein

A is Mg,

B is selected from the group consisting of Al and Ga,

C is tetravalent Si,

ES is divalent Eu,

RE is selected from the group consisting of trivalent Ce, Pr, Sm, Gd, Tb, and Dy,

2≦a≦3, 0≦x≦0.2, y/x<0.1, and n≦0.1.

12. The phosphor according to claim 9 , wherein the phosphor is selected from the group consisting of (Sr,Ca)Mg 3 SiN 4 :Eu, (Sr,Ca)Mg 2 Al 2 N 4 :Eu, (Sr,Ca)LiAl 3 N 4 :Eu, (Sr,Ca)Li d Mg a Al b N 4 :Eu, Ba 0.95 Sr 0.05 Mg 2 Ga 2 N 4 :Eu, BaMg 2 Ga 2 N 4 :Eu, SrMg 3 SiN 4 :Eu, SrMg 2 Al 2 N 4 :Eu, SrMg 2 Ga 2 N 4 :Eu, BaMg 3 SiN 4 :Eu, CaLiAl 3 N 4 :Eu, SrLiAl 3 N 4 :Eu, CaLi 0.5 MgAl 2.5 N 4 :Eu, and SrLi 0.5 MgAl 2.5 N 4 :Eu.

13. The phosphor according to claim 9 , wherein RE comprises Ce, and wherein x/y<0.1 and n≦0.1.

14. The phosphor according to claim 9 , wherein the phosphor comprises phosphor particles having a coating, wherein the coating comprises one or more coating selected from the group consisting of an AlPO 4 coating, an Al 2 O 3 coating and a SiO 2 coating.

15. The phosphor according to claim 9 , wherein the phosphor complies with 0≦x≦0.2, y/x<0.1, M comprises at least Sr, z≦0.1, a≦0.4, 2.5≦b≦3.5, B comprises at least Al, c≦0.4, 0.5≦d≦1.5, D comprises at least Li, e≦0.4, n≦0.1, and wherein ES at least comprises Eu.

16. The phosphor according to claim 9 , wherein

M is selected from the group consisting of Ca, Sr, and Ba

Z is Na or z=0

A is Mg or a=0

B is selected from the group consisting of trivalent Al and Ga

C is selected from the group consisting of tetravalent Si and Ge

D is Li or d=0

e is 0

ES is Eu

RE is Ce

wherein x/y<0.1 or wherein y/x<0.1.

17. The phosphor according to claim 9 , wherein the phosphor is selected from the group consisting of

M 1−x−y−z Z z A 3 CN 4−n O n :ES x ,RE y ,

M 1−x−y−z Z z B 3 DN 4−n O n :ES x ,RE y , and

M 1−x−y−z Z z A 2 B 2 N 4−n O n :ES x ,RE y .

18. An LCD display device comprising the lighting unit according to claim 1 configured as a backlighting unit.

19. The lighting unit according to claim 1 , wherein:

M is selected from the group consisting of Ca and Sr;

A is Mg;

B is selected from the group consisting of Al and Ga;

C is tetravalent Si;

ES is divalent Eu;

RE comprises Ce;

x/y<0.1; and

n≦0.1.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 27, 2017
From: KONINKLIJKE PHILIPS N.V.
To: LUMILEDS LLC
Reel/Frame 044809/0940 →
SECURITY INTEREST Recorded Jul 7, 2017
From: LUMILEDS LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 043108/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2014
From: SCHMIDT, PETER JOSEF; HINTZE, FRAUKE CHARLOTTE; PUST, PHILIPP ALEXANDER HUBERT; WEILER, VOLKER; HECHT, CORA SIEGLINDE; SCHMIECHEN, SEBASTIAN FLORIAN; SCHNICK, WOLFGANG; WIECHERT, DETLEF UWE
To: KONINKLIJKE PHILIPS N.V.
Reel/Frame 034175/0676 →