PRESSURE ARMOR WITH INTEGRAL ANTI-COLLAPSE LAYER
There is provided a flexible pipe, the flexible pipe including a fluid barrier layer, a first pressure armor layer, a second pressure armor layer, and an anti-collapse sheath disposed between the first and second pressure armor layers. The first pressure armor layer may include a metallic interlocked anti-extrusion and hoop strength layer. The second pressure armor may include a hoop strength layer having non-interlocked helical wraps. The second pressure armor layer may include composite helical wraps.
1 . A tubular assembly, comprising:
a fluid barrier layer; and
a pressure armor layer, the pressure armor layer comprising:
a first layer comprising at least one metallic layer, the first layer disposed external to the fluid barrier layer; and
a second layer comprising a plurality of composite helical wraps disposed external to the first layer.
2 . The tubular assembly of claim 1 , wherein the first layer comprises an anti-extrusion layer that resists extrusion of the fluid barrier layer.
3 . The tubular assembly of claim 1 , wherein the at least one metallic layer comprises one or more metallic strips.
4 .- 6 . (canceled)
7 . The tubular assembly of claim 1 , wherein the at least one metallic layer comprises one or more shaped wires.
8 . (canceled)
9 . (canceled)
10 . The tubular assembly of claim 1 , wherein the at least one metallic layer of the first layer comprises a polymer tape having metallic fibers.
11 .- 13 . (canceled)
14 . The tubular assembly of claim 1 , wherein the first layer comprises at least one protrusion disposed into a space between adjacent non-interlocked helical wraps of the second layer.
15 . The tubular assembly of claim 1 , wherein the at least one metallic layer of the first layer is an interlocked metallic layer.
16 . (canceled)
17 . (canceled)
18 . A flexible pipe, comprising:
a fluid barrier layer;
a hoop strength layer comprising non-interlocked helical wraps; and
an anti-extrusion layer comprising at least one metallic layer, the anti-extrusion layer disposed between the fluid barrier layer and hoop strength layer that resists extrusion of the fluid barrier layer into gaps formed between the non-interlocked helical wraps of the hoop strength layer.
19 . The flexible pipe of claim 18 , wherein the at least one metallic layer comprises one or more metallic strips.
20 . The flexible pipe of claim 18 , wherein one or more gaps are formed between the one or more metallic strips of the at least one metallic layer.
21 .- 23 . (canceled)
24 . The flexible pipe of claim 18 , wherein at least one of the metallic strips is step-shaped having a lower portion and an upper portion.
25 . (canceled)
26 . The flexible pipe of claim 18 , wherein the at least one metallic layer of the first layer comprises a polymer tape having metallic fibers.
27 . The flexible pipe of claim 19 , wherein the at least one metallic strip comprises at least one protrusion disposed in one or more of the gaps formed between the non-interlocked helical wraps of the hoop strength layer.
28 . (canceled)
29 . (canceled)
30 . The flexible pipe of claim 18 , wherein the anti-extrusion layer comprises at least one protrusion disposed into a space between adjacent non-interlocked helical wraps of the hoop strength.
31 . The flexible pipe of claim 18 , wherein the at least one metallic layer of the anti-extrusion layer is an interlocked metallic layer.
32 .- 39 . (canceled)
40 . A flexible pipe, comprising:
a fluid barrier layer;
a first pressure armor layer; and
a second pressure armor layer; and
an anti-collapse sheath layer disposed between the first pressure armor layer and second pressure armor layer.
41 . The flexible pipe of claim 40 , wherein the first pressure armor layer comprises a metallic interlocked layer.
42 . The flexible pipe of claim 18 , further comprising an anti-collapse sheath layer disposed between the hoop strength layer and the anti-extrusion layer.
43 . The flexible pipe of claim 40 , wherein the second pressure armor layer comprises a hoop strength layer having non-interlocked helical wraps.
44 . The flexible pipe of claim 43 , wherein the second pressure armor layer comprises composite helical wraps.