IP Library Granted Patent US 10,811,716
Granted Patent B2
US 10,811,716 · App. 14/408,168 · Granted Oct 20, 2020

Ion-conducting membrane

Inventors: Jonathan Charles Frost (Henley on Thames, GB); Jonathan David Brereton Sharman (Reading, GB); Nadia Michele Permogorov (Oxfordshire, GB)
Assignee: Johnson Matthey Fuel Cells Limited
H01M8/1053C08J5/2281C08J7/0427H01M4/881H01M8/1004H01M8/1041H01M8/1055C08J2327/18C08J2427/12H01M2008/1095H01M2300/0082H01M2300/0094
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Quick Facts
Patent No.
US 10,811,716
App. No.
14/408,168
Granted
Oct 20, 2020
Kind
B2
Abstract

An ion-conducting membrane includes: (i) a first ion-conducting layer including one or more first ion-conducting polymers; and (ii) a barrier layer including graphene-based platelets.

Claims (20)

1. A catalyst-coated ion-conducting membrane comprising an ion-conducting membrane and an electrocatalyst layer deposited on at least one side of the ion conducting membrane, wherein the ion-conducting membrane comprises:

(i) a first ion-conducting layer comprising one or more first ion-conducting polymers; and

(ii) a barrier layer consisting of graphene-based platelets, and,

(iii) a second ion-conducting layer comprising one or more second ion-conducting polymers, wherein the second ion-conducting layer is applied to a face of the barrier layer not in contact with the first ion-conducting layer,

and wherein

the ion-conducting membrane has a total thickness of 5 to 50 μm and the barrier layer has a thickness of from 1 nm to 1 μm.

2. The catalyst-coated ion-conducting membrane according to claim 1 , wherein the graphene-based platelets have an x:y aspect ratio of 0.1 to 10, a x:z aspect ratio of at least 10 and a y:z aspect ratio of at least 10.

3. The catalyst-coated ion-conducting membrane according to claim 1 , wherein the graphene-based platelets are selected from the group consisting of graphene oxide, sulphonated graphene oxide, graphene sulphide, graphene hydroxide, graphene carbonate and graphene nitride.

4. The catalyst-coated ion-conducting membrane according to claim 3 , wherein the graphene-based platelets are graphene oxide.

5. The catalyst-coated ion-conducting membrane according to claim 1 , wherein an electrocatalyst layer is deposited on both sides of the ion-conducting membrane.

6. A membrane electrode assembly comprising a catalyst-coated ion-conducting membrane according to claim 1 .

7. A membrane electrode assembly comprising a catalyst-coated ion-conducting membrane according to claim 5 .

8. The catalyst-coated ion-conducting membrane according to claim 1 , wherein the graphene-based platelets have an x:y aspect ratio of 0.1 to 10, a x:z aspect ratio of at least 10 and a y:z aspect ratio of at least 10.

9. The catalyst-coated ion-conducting membrane according to claim 1 , wherein the graphene-based platelets are selected from the group consisting of graphene oxide, sulphonated graphene oxide, graphene sulphide, graphene hydroxide, graphene carbonate and graphene nitride.

10. The catalyst-coated ion-conducting membrane according to claim 1 , which further comprises a second ion-conducting layer comprising one or more second ion-conducting polymers, wherein the second ion-conducting layer is applied to a face of the barrier layer not in contact with the first ion-conducting layer.

11. The catalyst-coated ion-conducting membrane according to claim 1 , wherein the barrier layer has a thickness of from 5 nm to 500 nm.

12. The catalyst-coated ion-conducting membrane according to claim 1 , wherein the ion-conducting membrane has a total thickness of 10 to 30 μm and the barrier layer has a thickness of from 10 nm to 250 nm.

13. The catalyst-coated ion-conducting membrane according to claim 1 , wherein barrier layer has a thickness of from 1 nm to 250 nm.

14. The catalyst-coated ion-conducting membrane according to claim 1 , wherein the first ion-conducting layer consists of one or more first ion-conducting polymers, and, optionally, one or both of (i) a polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), poly ether ether ketone (PEEK), or polyethylene (PE) reinforcing material, and (ii) a hydrogen peroxide decomposition catalyst, a radical scavenger, or both.

15. The catalyst-coated ion-conducting membrane according to claim 1 , wherein the first and second ion-conducting layers do not include graphene-based platelets.

Assignments (4)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
To: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
Reel/Frame 074818/0894 →
CHANGE OF NAME Recorded Jul 28, 2022
From: JOHNSON MATTHEY FUEL CELLS LIMITED
To: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
Reel/Frame 060991/0106 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2017
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY FUEL CELLS LIMITED
Reel/Frame 043024/0248 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2015
From: FROST, JONATHAN CHARLES; SHARMAN, JONATHAN DAVID BRERETON; PERMOGOROV, NADIA MICHELE
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 035485/0994 →
Priority Claims (1)
GB 1212229.7 · Jul 10, 2012 · national
Continuity (1)
Related Publication 20150180073A1 · Jun 25, 2015