IP Library Granted Patent US 9,463,453
Granted Patent B2
US 9,463,453 · App. 14/409,071 · Granted Oct 11, 2016

Method for producing NOx removal catalyst for high-temperature exhaust gas

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Quick Facts
Patent No.
US 9,463,453
App. No.
14/409,071
Granted
Oct 11, 2016
Kind
B2
Abstract

Provided is a method for producing a NOx removal catalyst for high-temperature exhaust gas, comprising: calcining a mixture comprising ZrO 2 and TiO 2 with a ZrO 2 content ratio of 15% by weight to 55% by weight at 500±15° C. to obtain a composite oxide support; and supporting tungsten oxide on the composite oxide support, followed by calcination at 650±15° C. to obtain a powder catalyst.

Claims (16)

1. A method for producing a NOx removal catalyst for high-temperature exhaust gas, comprising:

calcining a mixture comprising ZrO 2 and TiO 2 with a ZrO 2 content ratio of 15% by weight to 55% by weight at 500±15° C. to obtain a composite oxide support;

treating the composite oxide support by immersion in sulfuric acid to produce sulfate ions which are allowed to remain on the composite oxide support; and

supporting tungsten oxide on the composite oxide support, followed by calcination at 650±15° C. to obtain a powder NOx removal catalyst for high-temperature exhaust gas,

wherein the obtained NOx removal catalyst for high-temperature exhaust gas secures a solid acid site content of 80.0 μmol/g or more at an initial stage, and

wherein the mixture comprising ZrO 2 and TiO 2 comprises a weight ratio of ZrO 2 :TiO 2 of 85:15.

2. The method for producing the NOx removal catalyst for high-temperature exhaust gas according to claim 1 ,

wherein the obtained NOx removal catalyst for high-temperature exhaust gas further secures a solid acid site content of 20.0 μmol/g or more after aging by the calcination at 850° C. for 100 hours.

3. A method for producing a NOx removal catalyst for high-temperature exhaust gas, comprising:

calcining a mixture comprising ZrO 2 and TiO 2 with a ZrO 2 content ratio of 15% by weight to 55% by weight at 500±15° C. to obtain a composite oxide support;

treating the composite oxide support by immersion in sulfuric acid to produce sulfate ions which are allowed to remain on the composite oxide support; and

supporting tungsten oxide on the composite oxide support, followed by calcination at 650±15° C. to obtain a powder NOx removal catalyst for high-temperature exhaust gas,

wherein the obtained NOx removal catalyst for high-temperature exhaust gas secures a solid acid site content of 80.0 μmol/g or more at an initial stage, and

wherein the mixture comprising ZrO 2 and TiO 2 comprises a weight ratio of ZrO 2 :TiO 2 of 70:30.

4. The method for producing the NOx removal catalyst for high-temperature exhaust gas according to claim 3 ,

wherein the obtained NOx removal catalyst for high-temperature exhaust gas further secures a solid acid site content of 20.0 μmol/g or more after aging by the calcination at 850° C. for 100 hours.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVING PATENT APPLICATION NUMBER 11921683 PREVIOUSLY RECORDED AT REEL: 054975 FRAME: 0438. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 26, 2023
From: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
To: MITSUBISHI POWER, LTD.
Reel/Frame 063787/0867 →
CHANGE OF NAME Recorded Jan 13, 2021
From: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
To: MITSUBISHI POWER, LTD.
Reel/Frame 054975/0438 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2014
From: NOCHI, KATSUMI; YONEMURA, MASANAO; FUJII, SHUJI; IWAMOTO, KAZUHIRO
To: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
Reel/Frame 034545/0639 →