IP Library Patent Application 14409538
Patent Application
App. No. 14/409,538

LINING FOR SURFACES OF A REFRACTORY CRUCIBLE FOR PURIFICATION OF SILICON MELT AND METHOD OF PURIFICATION OF THE SILICON MELT USING THAT CRUCIBLE

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Patent No.
US None
App. No.
14/409,538
Abstract

A crucible for containing molten silicon comprises at least one refractory material having at least one inner surface defining an interior for receiving a molten silicon mixture, and a lining deposited onto the inner surface, the lining comprising colloidal alumina. A method for silicon purification comprises contacting a first silicon with a solvent metal comprising aluminum, sufficient to provide a first mixture, melting the first mixture in an interior of a melting crucible to provide a molten silicon mixture, the melting crucible comprising at least one refractory material having an inner surface defining the interior of the melting crucible, coating at least a portion of the inner surface of the melting crucible with a lining comprising colloidal alumina prior to melting first mixture, cooling the molten silicon mixture, sufficient to form recrystallized silicon crystals and a mother liquor, and separating the final recrystallized silicon crystals and the mother liquor.

Claims (44)

1 . A crucible for containing a molten silicon mixture, the crucible comprising:

at least one refractory material having at least one inner surface defining an interior for receiving a molten silicon mixture;

a lining deposited onto the inner surface, the lining comprising colloidal alumina.

2 . (canceled)

3 . The crucible of claim 1 , wherein the lining prevents contamination of the molten silicon from at least one of boron and phosphorous contained within the interior of the at least one refractory material.

4 . The crucible of claim 1 , wherein the colloidal alumina comprises alumina particles suspended in water, the alumina particles having a size between 20 nanometers and 50 nanometers, inclusive.

5 . The crucible of claim 1 , wherein the lining has a thickness of between 2 millimeters and 10 millimeters, inclusive.

6 . The crucible of claim 1 , wherein the at least one refractory material comprises alumina.

7 . The crucible of claim 1 , wherein the lining further comprises silicon carbide particles bound by the colloidal alumina.

8 . The crucible of claim 7 , wherein the silicon carbide particles have a size of less than about 3.5 millimeters.

9 . (canceled)

10 . A method for the purification of silicon, the method comprising:

contacting a first silicon with a solvent metal comprising aluminum, to provide a first mixture;

melting the first mixture in an interior of a melting crucible to provide a molten silicon mixture, the melting crucible comprising at least one refractory material having an inner surface defining the interior of the melting crucible;

coating at least a portion of the inner surface of the melting crucible with a lining comprising colloidal alumina prior to melting the first mixture;

cooling the molten silicon mixture, to form recrystallized silicon crystals and a mother liquor; and

separating the final recrystallized silicon crystals and the mother liquor.

11 . (canceled)

12 . The method of claim 10 , wherein the lining prevents contamination of the molten silicon mixture from at least one of boron and phosphorous from the at least one refractory material.

13 . The method of claim 10 , wherein the colloidal alumina comprises alumina particles suspended in water, the alumina particles have a size between 20 nanometers and 50 nanometers, inclusive.

14 . The method of claim 10 , wherein the lining has a thickness of between 2 millimeters and 10 millimeters, inclusive.

15 . The method of claim 10 , wherein the lining further comprises silicon carbide particles bound by the colloidal alumina.

16 . The method of claim 15 , wherein the silicon carbide particles have a size of less than about 3.5 millimeters.

17 . The method of claim 10 , wherein the at least one refractory material comprises alumina.

18 . A method for the purification of silicon, the method comprising:

contacting a first silicon with a first solvent metal, to provide a first mixture;

coating at least a portion of a first inner surface of a first refractory of a first melting crucible with a first lining comprising colloidal alumina;

melting the first mixture in an interior of the first melting crucible to provide a first molten silicon mixture;

cooling the first molten silicon mixture, to form first silicon crystals and a first mother liquor;

separating the first silicon crystals and the first mother liquor;

contacting the first silicon crystals with a second solvent metal, to provide a second mixture;

coating at least a portion of a second inner surface of a second refractory of a second melting crucible with a second lining comprising colloidal alumina;

melting the second mixture in an interior of the second melting crucible to provide a second molten silicon mixture;

cooling the second molten silicon mixture, to form second silicon crystals and a second mother liquor; and

separating the second silicon crystals and the second mother liquor.

19 . The method of claim 18 , wherein at least a portion of the first solvent metal comprises at least one of: at least a portion of the first mother liquor and at least a portion of the second mother liquor.

20 . The method of claim 18 , wherein at least a portion of the second solvent metal comprises at least one of at: least a portion of the first mother liquor and at least a portion of the second mother liquor.

21 . The method of claim 18 , further comprising:

contacting the second silicon crystals with a third solvent metal, to provide a third mixture;

coating at least a portion of a third inner surface of a third refractory of a third melting crucible with a third lining comprising colloidal alumina;

melting the third mixture in an interior of the third melting crucible to provide a third molten silicon mixture;

cooling the third molten silicon mixture, to form third silicon crystals and a third mother liquor; and

separating the third silicon crystals and the third mother liquor.

22 - 24 . (canceled)

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2023
From: SUNNUVELLIR SLHF
To: HIGHLAND MATERIALS, INC.
Reel/Frame 064388/0757 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 25, 2023
From: SILICOR MATERIALS, INC.
To: SUNNUVELLIR SLHF
Reel/Frame 062511/0046 →
LIEN Recorded May 26, 2017
From: SILICOR MATERIALS, INC.
To: SCHWEGMAN, LUNDBERG & WOESSNER, P.A.
Reel/Frame 042592/0974 →
SECURITY INTEREST Recorded Dec 27, 2016
From: SILICOR MATERIALS, INC.
To: SUNNUVELLIR SLHF
Reel/Frame 040777/0104 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2016
From: TURENNE, ALAIN; ALFRED, CHRISTAIN
To: SILICOR MATERIALS INC.
Reel/Frame 038624/0176 →
LICENSE Recorded Oct 13, 2015
From: SILICOR MATERIALS, INC.
To: SMS GROUP GMBH
Reel/Frame 036811/0327 →