IP Library Patent Application 14410625
Patent Application
App. No. 14/410,625

Solar Cell Protective Sheet and Solar Cell Module

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Quick Facts
Patent No.
US None
App. No.
14/410,625
Abstract

A solar cell module is provided with a solar cell, a sealing member embedding the solar cell therein, a front surface protective member, and a back surface protective member. The storage modulus of the sealing member for the temperature range of 20-40° C. is from 6×10 7 Pa to 1×10 9 Pa (inclusive), and the average linear expansion coefficient, which is the average of linear expansion coefficients in the length direction and in the width direction when the temperature of the back surface protective member is changed from 20° C. to 25° C., is 40 ppm/° C. or less. A solar cell protective sheet is a laminate wherein an adhesive layer contains a (meth)acrylic polymer including functional groups reactive with carboxyl groups is laminated on the surface of a transparent resin sheet formed from at least one light-transmitting resin material selected from (meth)acrylic resins, polycarbonate resins and fluororesins.

Claims (28)

1 . A solar cell module comprising:

a solar cell;

a sealing member embedding the solar cell therein;

a front surface protective member; and

a back surface protective member,

wherein the sealing member has a storage modulus of 6×10 7 Pa or more and 1×10 9 Pa or less in a temperature range of 20° C. to 40° C.; and

the back surface protective member has an average linear expansion coefficient of 40 ppm/° C. or less, wherein the mean value linear expansion coefficient is the average of linear expansion coefficients in the length direction and the width direction when the temperature of the back surface protective member is changed from 20° C. to 25° C.

2 . The solar cell module according to claim 1 , wherein the front surface protective member and the sealing member are laminated via an adhesive layer containing a (meth)acrylic polymer including functional groups reactive with carboxyl groups therebetween.

3 . The solar cell module according to claim 1 , wherein the front surface protective member is a laminate composed of a transparent resin sheet made of at least one transparent resin material selected from (meth)acrylic resins, polycarbonate resins, and fluororesins and an adhesive layer comprising a (meth)acrylic polymer including functional groups reactive with carboxyl groups laminated on a surface of the transparent resin sheet.

4 . The solar cell module according to claim 1 , wherein the sealing member comprises a thermoplastic resin including an olefin unit and another copolymerizable monomer unit.

5 . The solar cell module according to claim 4 , wherein the olefin unit is an ethylene unit.

6 . The solar cell module according to claim 1 , wherein the back surface protective member has a mass per unit area of 6 kg/m′ or less.

7 . The solar cell module according to claim 1 , wherein the back surface protective member comprises a fiber-reinforced material.

8 . The solar cell module according to claim 7 , wherein the fiber-reinforced material is glass cloth.

9 . The solar cell module according to claim 1 , wherein the back surface protective member comprises a binder resin.

10 . The solar cell module according to claim 9 , wherein the binder resin is an epoxy resin.

11 . The solar cell module according to claim 1 , wherein the solar cell is disposed on the front surface protective member side than the neutral plane of the solar cell module.

12 . A solar cell protective sheet comprising:

a transparent resin sheet made of at least one transparent resin material selected from (meth)acrylic resins, polycarbonate resins, and fluororesins; and

an adhesive layer comprising a (meth)acrylic polymer including functional groups reactive with carboxyl groups laminated on a surface of the transparent resin sheet.

13 . The solar cell protective sheet according to claim 12 , wherein the transparent resin sheet has a thickness of 0.03 mm or more and 0.6 mm or less.

14 . The solar cell protective sheet according to claim 12 , wherein the (meth)acrylic polymer including functional groups reactive with carboxyl groups comprises 0.5 mol % or more and 30 mol % or less of a monomer unit including a functional group reactive with a carboxyl group based on 100 mol % of the monomer unit of the whole polymer in the adhesive layer.

15 . A solar cell module comprising:

a solar cell protective sheet according to claim 12 ;

a sealing member mainly composed of at least one selected from ethylene-unsaturated carboxylic acid copolymers and ionomers of ethylene-unsaturated carboxylic acid copolymers on the front surface protective member side;

a solar cell;

a sealing member on the back surface protective member side; and

a back surface protective member laminated in this order.

Assignments (2)
MERGER Recorded Jun 28, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043027/0929 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2014
From: KAJISA, TAIRA; KUWAHARA, AYAKA; OOTSUKI, HARUKO; FUJIE, FUMIKO; KONOKAWA, YUHEI
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 034574/0135 →