IP Library Granted Patent US 9,828,317
Granted Patent B2
US 9,828,317 · App. 14/411,832 · Granted Nov 28, 2017

Method for purification of alcohols

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Quick Facts
Patent No.
US 9,828,317
App. No.
14/411,832
Granted
Nov 28, 2017
Kind
B2
Abstract

This invention is directed to methods for recovery of C3-C6 alcohols. The recovery process advantageously utilizes the immiscible properties of a first phase liquid and a second phase liquid to separate the liquids prior to processing C3-C6 alcohols to recovery. The invention is also directed to C3-C6 alcohol-containing compositions.

Claims (27)

1. A method to recover a C3-C6 alcohol from a stream comprising C3-C6 alcohol, ethanol and water in a recovery system, comprising:

a. separating a water-rich liquid phase from a C3-C6 alcohol-rich liquid phase;

b. conducting the water-rich liquid phase to a column to produce a vapor stream comprising water and ethanol;

c. conducting the vapor stream to a rectification column to produce a liquid distillate comprising water and ethanol, wherein the liquid distillate is not reintroduced to the recovery system; and

d. recovering C3-C6 alcohol from the alcohol-rich liquid phase.

2. The method of claim 1 , wherein the vapor stream is enriched in low molecular weight alcohols.

3. The method of claim 2 , wherein the low molecular weight alcohols comprise C2 and C3 alcohols.

4. The method of claim 1 , further comprising conducting the C3-C6 alcohol-rich liquid phase to a dehydration column to dehydrate the C3-C6 alcohol and produce a C3-C6 dehydrated alcohol comprising less than about 1 wt % water and greater than about 96 wt. % of a single C3-C6 alcohol.

5. The method of claim 4 , further comprising conducting the greater than about 96 wt. % C3-C6 alcohol to a purification column to purify the C3-C6 alcohol to solvent grade C3-C6 alcohol.

6. The method of claim 5 , wherein the solvent grade C3-C6 alcohol comprises greater than about 99.1 wt. % of a single C3-C6 alcohol.

7. The method of claim 1 , wherein the stream is a portion of a fermentation broth.

8. The method of claim 1 , further comprising:

conducting a bottom liquid produced in the rectification column to a distillation column to remove ethanol and produce a distilled bottom liquid; and

conducting the distilled bottom liquid to the step of separating a water-rich liquid phase from a C3-C6 alcohol-rich liquid phase.

9. The method of claim 1 , further comprising sub-cooling a vapor distillate produced in the rectification column to recover a substantial portion of the vapor distillate and recycle the substantial portion of the vapor distillate to the recovery system.

10. The method of claim 1 , wherein the method to recover the C3-C6 alcohol from the feed stream is conducted in a retrofit ethanol production plant, wherein the retrofit ethanol production plant comprised an ethanol recovery system, wherein the column in step (b) is a column from the ethanol recovery system.

11. The method of claim 10 , wherein the column in step (b) is a first partition portion of a column from the ethanol recovery system.

12. The method of claim 10 , wherein the recovery system further comprises a dehydration column.

13. The method of claim 10 , wherein the column is a stripping column from the ethanol recovery system.

14. The method of claim 12 , wherein the dehydration column is a retrofit rectification column of the ethanol recovery system.

15. The method of claim 11 , wherein the recovery system further comprises a dehydration column and wherein the dehydration column is a second partition portion of the column from the ethanol recovery system.

16. The method of claim 10 , wherein the method to recover a C3-C6 alcohol in the retrofit ethanol production plant does not require a molecular sieve.

17. The method of claim 10 , wherein the method to recover a C3-C6 alcohol in the retrofit ethanol production plant does not use a molecular sieve.

18. The method of claim 1 , wherein the C3-C6 alcohol is selected from the group consisting of propanol, butanol, pentanol, and hexanol.

19. The method of claim 18 , wherein the C3-C6 alcohol is butanol.

20. The method of claim 19 , wherein the butanol is selected from the group consisting of 1-butanol, 2-butanol, tert-butanol (2-methyl-2propanol), and isobutanol (2-methyl-1-propanol).

21. The method of claim 19 , wherein the butanol is isobutanol (2-methyl-1-propanol).

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Jan 6, 2021
From: WILMINGTON SAVINGS FUND SOCIETY, FSB
To: GEVO, INC.; GEVO DEVELOPMENT, LLC; AGRI-ENERGY, LLC
Reel/Frame 054912/0709 →
PATENT SECURITY AGREEMENT Recorded Jan 14, 2020
From: GEVO, INC.; GEVO DEVELOPMENT, LLC; AGRI-ENERGY, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL TRUSTEE
Reel/Frame 051591/0697 →
RELEASE OF SECURITY INTEREST Recorded Jan 13, 2020
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL TRUSTEE
To: GEVO, INC.; AGRI-ENERGY, LLC; GEVO DEVELOPMENT, LLC
Reel/Frame 051497/0560 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2017
From: WOOLEY, ROBERT; LYTHGOE, STEVEN; GUIMARAES, JOSE; MCINTYRE, MICHAEL; ROBBINS, LANNY
To: GEVO, INC.
Reel/Frame 043921/0596 →
RELEASE OF SECURITY INTEREST Recorded Jun 21, 2017
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL TRUSTEE
To: GEVO, INC.; GEVO DEVELOPMENT, LLC; AGRI-ENERGY, LLC
Reel/Frame 042940/0081 →
PATENT SECURITY AGREEMENT Recorded Jun 21, 2017
From: GEVO, INC.; GEVO DEVELOPMENT, LLC; AGRI-ENERGY, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL TRUSTEE
Reel/Frame 042940/0103 →
PATENT SECURITY AGREEMENT Recorded May 14, 2015
From: GEVO, INC.; GEVO DEVELOPMENT, LLC; AGRI-ENERGY, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL TRUSTEE
Reel/Frame 035664/0905 →