IP Library Granted Patent US 9,546,096
Granted Patent B2
US 9,546,096 · App. 14/414,166 · Granted Jan 17, 2017

Method for producing MAZ-type zeolite

Inventors: Keiji Itabashi (Tokyo, JP); Tatsuya Okubo (Tokyo, JP); Akari Ogawa (Tokyo, JP); Shanmugam Palani Elangovan (Tokyo, JP)
Assignees: UNIZEO CO., LTD.; The University of Tokyo
C01B39/34B01J20/18B01J20/3085B01J29/7011B01J37/04B01J37/08B01J37/10
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Quick Facts
Patent No.
US 9,546,096
App. No.
14/414,166
Granted
Jan 17, 2017
Kind
B2
Abstract

Provided is a method for producing a MAZ-type zeolite, the method having an environmental impact which has been reduced as much as possible while not using a structure-directing agent as far as possible. In the method for producing a MAZ-type zeolite according to the present invention: (1) a silica source, an alumina source, an alkali source and water are mixed so as to form a reaction mixture that has a composition represented by a specific molar ratio; (2) a MAZ-type zeolite, which has a SiO 2 /Al 2 O 3 ratio of 5-10, has an average particle diameter of at least 0.1 μm and does not contain an organic compound, is added, as a seed crystal, into the reaction mixture in an amount of 0.1-30 weight % relative to the silica components in the reaction mixture; and (3) the reaction mixture, into which the seed crystal has been added, is heated at 80-200° C. in a closed system.

Claims (11)

1. A production method for an MAZ-type zeolite, which comprises

(1) mixing a silica source, an alumina source, an alkali source and water so as to be a reaction mixture having a composition represented by a molar ratio given below;

SiO 2 /Al 2 O 3 =24-60

(Na 2 O+K 2 O)/SiO 2 =0.25-0.5

K 2 O/(Na 2 O+K 2 O)=0.1-0.5

H 2 O/SiO 2 =5-50

(2) using an MAZ-type zeolite having no organic matters which has an SiO 2 /Al 2 O 3 ratio of 5-10 and an average particle size of 0.1 μm or more, as a seed crystal, and adding the MAZ-type zeolite to the reaction mixture at a proportion of 0.1-30% by weight with respect to a silica component in the reaction mixture; and

(3) airtightly heating the reaction mixture to which the seed crystal is added at 80-200° C.

2. The production method according to claim 1 , wherein the reaction mixture is agitated in the airtightly heating process.

3. The production method according to claim 1 , wherein after the reaction mixture not containing the seed crystal is airtightly preheated at a temperature of 80-200° C., the seed crystal is added to the reaction mixture, and the reaction mixture is further airtightly heated at a temperature of 80-200° C.

4. The production method according to claim 2 , wherein the reaction mixture is agitated in the airtightly heating process.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 7, 2018
From: UNIZEO CO., LTD.
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 045133/0772 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2015
From: ITABASHI, KEIJI; OKUBO, TATSUYA; OGAWA, AKARI; ELANGOVAN, SHANMUGAM PALANI
To: UNIZEO CO., LTD.; THE UNIVERSITY OF TOKYO
Reel/Frame 034681/0254 →
Priority Claims (1)
JP 2012-161786 · Jul 20, 2012 · national
Continuity (1)
Related Publication 20150210556A1 · Jul 30, 2015