IP Library Granted Patent US 9,409,785
Granted Patent B2
US 9,409,785 · App. 14/414,500 · Granted Aug 9, 2016

Fe(II)-substituted MEL-type zeolite, production method therefor and gas adsorbent including same, and nitric oxide and hydrocarbon removal method

Inventors: Masaru Ogura (Tokyo, JP); Keiji Itabashi (Tokyo, JP); Tatsuya Okubo (Tokyo, JP); Shanmugam Palani Elangovan (Tokyo, JP)
Assignees: UniZeo Co., Ltd.; THE UNIVERSITY OF TOKYO
C01B39/02B01D53/02B01J20/18B01J20/186B01J20/28061B01J20/28064B01J20/28071B01J20/3071B01J20/3085C01B39/065C01B39/40B01D2253/1085B01D2253/1122B01D2253/306B01D2253/311B01D2256/20B01D2257/404B01D2257/702
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Quick Facts
Patent No.
US 9,409,785
App. No.
14/414,500
Granted
Aug 9, 2016
Kind
B2
Abstract

The purpose of/problem addressed by the present invention is to provide: an Fe(II)-substituted MEL-type zeolite useful for the catalytic removal of a variety of gases; and a production method therefor. The SiO 2 /Al 2 O 3 ratio in this Fe(II)-substituted MEL-type zeolite is in the range of 10-30 inclusive. This Fe(II)-substituted MEL-type zeolite is obtained by being subjected to ionic exchange with Fe(II) ions. It is preferable that the Fe(II) loading amount be in the range of 0.001-0.4 mmol/g of the Fe(II)-substituted MEL-type zeolite. It is preferable that the Fe(II)-substituted MEL-type zeolite be produced using a method in which an MEL-type zeolite having an SiO 2 /Al 2 O 3 ratio in the range of 10-30 inclusive is dispersed in an Fe(II) water-soluble-compound aqueous solution, and then mixed and agitated to cause the MEL-type zeolite to carry Fe(II) ions.

Claims (20)

1. An Fe(II)-substituted MEL-type zeolite having an SiO 2 /Al 2 O 3 ratio in the range of 10-30 inclusive and obtained by being subjected to ionic exchange with Fe(II) ions,

wherein the loading amount of Fe(II) is in the range of 0.001-0.4 mmol/g of the Fe(II)-substituted MEL-type zeolite.

2. The Fe(II)-substituted MEL-type zeolite according to claim 1 , wherein as the MEL-type zeolite before subjected to ionic exchange with Fe(II) ions, the MEL-type zeolite having an SiO 2 /Al 2 O 3 ratio in the range of 10-30 inclusive is used.

3. The Fe(II)-substituted MEL-type zeolite according to claim 1 , wherein a BET specific surface area ranges from 200 to 550 m 2 /g; a micropore specific surface area ranges from 180 to 450 m 2 /g; and a micropore volume ranges from 0.08 to 0.25 cm 3 /g.

4. A method for producing an Fe(II)-substituted MEL-type zeolite according to claim 1 , which comprises a step of dispersing an MEL-type zeolite having an SiO 2 /Al 2 O 3 ratio in the range of 10-30 inclusive in an Fe(II) water-soluble-compound aqueous solution and then mixing and agitating to cause the MEL-type zeolite to carry Fe(II) ions.

5. The method according to claim 4 , wherein 0.1 to 3 times the amount by mole of the Fe(II) of ascorbic acid is added to the aqueous solution upon the mixing and agitating.

6. A method for removing nitric oxide, which comprises bringing an Fe(II)-substituted MEL-type zeolite according to claim 1 into contact with nitric oxide or nitric oxide-containing gas to cause nitric oxide to be adsorbed on the Fe(II)-substituted MEL-type zeolite.

7. A method for removing hydrocarbons, which comprises bringing an Fe(II)-substituted MEL-type zeolite according to claim 1 into contact with hydrocarbons or hydrocarbon-containing gas to cause hydrocarbons to be adsorbed on the Fe(II)-substituted MEL-type zeolite.

8. The method according to claim 6 , wherein the nitric oxide-containing gas is an exhaust gas of low temperature at cold start of an internal combustion engine.

9. The method according to claim 7 , wherein the hydrocarbon-containing gas is an exhaust gas of low temperature at cold start of an internal combustion engine.

10. An Fe(II)-substituted MEL-type zeolite having an SiO 2 /Al 2 O 3 ratio in the range of 10-24 inclusive and obtained by being subjected to ionic exchange with Fe(II) ions, wherein the loading amount of Fe(II) is in the range of 0.001-0.4 mmol/g of the Fe(II)-substituted MEL-type zeolite.

11. The Fe(II)-substituted MEL-type zeolite according to claim 10 , wherein as the MEL-type zeolite before subjected to ionic exchange with Fe(II) ions, the MEL-type zeolite having an SiO 2 /Al 2 O 3 ratio in the range of 10-24 inclusive is used.

12. An Fe(II)-substituted MEL-type zeolite having an SiO 2 /Al 2 O 3 ratio in the range of 10-21 inclusive and obtained by being subjected to ionic exchange with Fe(II) ions, wherein the loading amount of Fe(II) is in the range of 0.001-0.4 mmol/g of the Fe(II)-substituted MEL-type zeolite.

13. The Fe(II)-substituted MEL-type zeolite according to claim 12 , wherein as the MEL-type zeolite before subjected to ionic exchange with Fe(II) ions, the MEL-type zeolite having an SiO 2 /Al 2 O 3 ratio in the range of 10-21 inclusive is used.

14. The Fe(II)-substituted MEL-type zeolite according to claim 10 , wherein a BET specific surface area ranges from 200 to 550 m 2 /g; a micropore specific surface area ranges from 180 to 450 m 2 /g; and a micropore volume ranges from 0.08 to 0.25 cm 3 /g.

15. The Fe(II)-substituted MEL-type zeolite according to claim 12 , wherein a BET specific surface area ranges from 200 to 550 m 2 /g; a micropore specific surface area ranges from 180 to 450 m 2 /g; and a micropore volume ranges from 0.08 to 0.25 cm 3 /g.

16. A method for removing nitric oxide, which comprises bringing an Fe(II)-substituted MEL-type zeolite according to claim 10 into contact with nitric oxide or nitric oxide-containing gas to cause nitric oxide to be adsorbed on the Fe(II)-substituted MEL-type zeolite.

17. A method for removing nitric oxide, which comprises bringing an Fe(II)-substituted MEL-type zeolite according to claim 12 into contact with nitric oxide or nitric oxide-containing gas to cause nitric oxide to be adsorbed on the Fe(II)-substituted MEL-type zeolite.

18. A method for removing hydrocarbons, which comprises bringing an Fe(II)-substituted MEL-type zeolite according to claim 10 into contact with hydrocarbons or hydrocarbon-containing gas to cause hydrocarbons to be adsorbed on the Fe(II)-substituted MEL-type zeolite.

19. A method for removing hydrocarbons, which comprises bringing an Fe(II)-substituted MEL-type zeolite according to claim 12 into contact with hydrocarbons or hydrocarbon-containing gas to cause hydrocarbons to be adsorbed on the Fe(II)-substituted MEL-type zeolite.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2018
From: UNIZEO CO., LTD.
To: MITSUI MINING & SMELTING CO., LTD.; THE UNIVERSITY OF TOKYO
Reel/Frame 045127/0009 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2015
From: OGURA, MASARU; ITABASHI, KEIJI; OKUBO, TATSUYA; ELANGOVAN, SHANMUGAM PALANI
To: UNIZEO CO., LTD.; THE UNIVERSITY OF TOKYO
Reel/Frame 034697/0894 →
Priority Claims (1)
JP 2012-159149 · Jul 18, 2012 · national
Continuity (1)
Related Publication 20150166356A1 · Jun 18, 2015